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1000pcs/h Capacity Egg Carton Machine/ Egg Tray Machine With CE Certificate For Industrial Packaging Tray
Egg tray machine production line working process:
1. Pulping System: Put the waster paper into the hydrapulper , the paper and water will mix in hydrapulper ,then go to the refiner machine ,refiner machine make the pulp more small and uniform ,then the pulp pump absorb the pulp to the pulp pool .after the second mix in the pulp pool ,the pulp will go to the form machine pulp tank .
2. Forming System: The vacuum pump will offer the vacuum to make the forming mould absorb the pulp from the pulp tank. One PLC cabinet will control the pulp absorb time ,the finished product will be shaped on the forming mould ,then the transfer mould transfer the products to the drying line ,the air compressor will give the air to blow the products ,then the products will drop down from the mould .Then the products is delivered to the drying line automatically; the water will go back to the water pool recycled.
3. drying system: including the oven, chains, trays, heating pipes, fans, boiler, etc..to dry the wet trays so they can be used directly.(This part is not necessary for small capacity demand machine below 1500pcs/h.But if clients need, we can also supply this part to you.)
The semi-automatic egg tray machine production line is not equipped with drying system, after mixing pulp process and automatic forming process, the wet egg trays will be moved to another place for drying by workers, and then product can be dried by sunshine. The semi-automatic egg tray machine production line is suitable for all kinds of paper pulp molded product.
The automatic egg tray machine production line is equipped with one drying system, after mixing pulp process and forming process, the wet egg trays will be transferred to the drying oven automatically by chains, and then product can be dried in the oven with hot air supplied by the boiler. The automatic egg tray machine is suitable for clients who wants big capacity of paper egg tray/egg carton/shoe tray/ bottle tray demand.
Wanyou Paper Egg Tray Machine Advantages:
1. 2 years of warranty for whole egg tray machine line
2. with computer software
3. Germany-made valves
4. easy to be installed and operated
Technical Specification of the Egg tray machine
| Technical Parameters | ||
| Egg Tray mould quantity | 3pcs | Container Required |
| Raw material | Waste paper | About 40ft*2+20ft*1(with dryer) About 40ft*1(without dryer) |
| Output for egg tray | 1000pcs/hour | |
| Net weight per piece (gram) | 70g-75g | |
| The volume of waste paper consumed | 75kg / hour | |
| The volume of water consumed | 0.15ton / hour | |
| The natural gas consumption of the dryer(about) Diesel Consumption | 35cbm/h 40kg/h | |
| Machine Weight | 5-20tons | |
| Egg tray Size | 295mm*295mm 30eggs | |
| Remark: buyer needs to build the water and pulp pools themselves. The 1000 pcs/h machine will need to build one water pool and one pulp pool with same size of 2m*2m*1.5m(length*width*height) | ||
| Main parts | |
| Pulping system | Including : mill pulp pump -1set water pump-2sets pulp pump -2sets 1M³pulping machine -1sets |
| Forming system | Including 3 moulds forming machine -1set Vacuum pump-1set Compressor -1set Washer -1set Vacuum tank-1pcs Air tank-1pcs |
| Drying system | Including Drying oven -1set (L 16M*W2M*H2.2M) Chain and try -1sets Hot air pipe -1sets Chain wheel with shaft-1sets Delivery belt -1set Drive motor -1set |
| Boiler | Including Boiler -1set Natural gas burner(Riello)-1set Fan with motor -1set Electric control -1set |
Egg tray molding area.
Egg Tray packing machine
FAQ:
Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.
6. What kind of products can be made by this machine?
All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.
7. Are you a manufacturer?
Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
