Audited Supplier
ZD-V855T
Yes
Yes
Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools
Point to Point Control
Open-Loop Control
CNC/MNC
0.002mm-0.005mm
ISO 9001
New
15000
ZHIDECNC
Yes
2560*2400*2900
China
Product Description
2. Machine tool introduction
High-speed drilling and milling machining center machine ZD-V855
Performance features:
3. product presentation:
machine tool use
High-speed vertical processing center into high dynamic response performance concept, the coordinate axis automatic positioning, the workpiece can be in a clamping, complete milling, drilling, boring, hinge, tapping, and other processes processing, suitable for small and medium-sized plate, plate, shell, mold and other complex parts production, have better dynamic response performance, can realize high speed cutting, low speed without crawling. The absolute encoder does not need to turn back to zero, which avoids the cumulative error of zero. At present, due to the high quality and high efficiency of the machining, it has been widely used in the machining industry.
primary structure
Machine structure for classic column cross slide structure, the CAD design and finite element analysis (FEA) processing, reasonable structure strength and reinforcement structure layout, ontology with large stable base, large span herringbone high rigid column, five big are using Taiwan process high quality castings to remove stress tempering treatment and artificial aging, ensure the machine cutting rigid deformation. The casting processing adopts the world famous brand pentutahedral gantry processing machine, which provides super quality guarantee for the geometric accuracy of the whole machine.
main axis part
The SV main motor and the high-speed spindle constitute the main drive of the machine tool. Power from the SV spindle motor to the spindle, stepless speed regulation, spindle speed constant power range is wide, high-speed operation is stable. Optional spindle oil cooler device.
The spindle adopts high precision Angle contact ball bearing, which can realize high speed operation. The front end of the spindle adopts the maze design, and is equipped with air curtain protection function to prevent the cutting fluid from entering the spindle bearing; the high-strength four claw cutter, with large contact surface and the brand oil and gas conversion knife cylinder to realize the tool clip.
feed shaft section
Machine X, Y and Z axis rails are linear roller guides with strong load capacity and smooth operation, and the secondary friction resistance is small, so the machine does not crawl at low speed feed; the machine has little vibration during fast operation; all the rails are automatically lubricating, with good wear resistance, stability and strong rigidity.
The three-axis motors are AC servo motors with high-precision pulse encoders. The three-axis motor directly drives the ball screw through the elastic coupling, so the X, Y, Z three axes of the machine tool can be moved quickly, and complete the automatic and accurate positioning of each coordinate.
Pneumatic machine tool, lubrication, cooling and dust removal system
The main pneumatic components of the machine tool adopt world famous brand, reliable performance, simple installation and adjustment operation; with SMC brand water drop separator.
The coordinate shaft lubrication system adopts numerical control system to automatically control and regularly and quantitatively deliver lubricating oil to each transmission element, and has low oil level and oil shortage alarm.
The machine tool is equipped with large capacity water tank, perfect filtration structure, and equipped with high power and high flow pump, the head side is standard equipped with nozzle type external liquid cooling and air cooling device, and the main belt ring ejected water, processing cooling is sufficient.
Standard exhaust chassis flushing device, according to the user can choose all kinds of discharge, easy to use.
Machine tool protection and others
The machine tool is a fully protective structure, effectively preventing coolant splashing and ensuring safe operation and pleasant appearance. Inside with safe work lighting, operating under night environment; each guide of the machine has stainless steel telescopic shield to prevent iron scraps and coolant from entering the machine.
2, the machine tool is equipped with three-color lights, prompt program operation, work cycle completion and fault alarm three information.
3. X / Y / Z1 / Z2 axis linear guide rail is protected by steel cover.
Installation conditions
a, temperature
Operating temperature: 20 ± 20ºC at normal temperature
Storage and handling: -30ºC ~50ºC
b, humidity
Continuous: below 75% (no exposed)
Short time: below 95% (no exposed)
C. Conditions of the installation site
1. Not affected by the external vibration.
2. Not affected by corrosive gases.
3. Avoid direct sunlight on machine tools.
4. Avoid direct contact with the external wind, air and cold and hot air with temperature regulation.
5. Avoid setting heating and other heat sources near the machine tool.
6. Reduce dust (avoid castings, welding, sheet metal workshop, etc.).
7. Avoid water leakage and water immersion.
8. Avoid electrical noise.
D, Machine tool power supply: 3-phase AC380V± 10% 50Hz ± 1Hz.
4. Implement the reference standard
This product implements safety standards: "GB 15760-2004 General Technical Conditions for Safety Protection of Metal Cutting Machine Tool" and "GB 5226.1-2008 Mechanical and Electrical Safety Mechanical and Electrical Equipment-Part 1: General Technical Conditions"; Its quality accuracy implementation standard "GB / T18400.2-2010 processing center inspection conditions-part 2: vertical or vertical main rotary shaft of universal spindle head machine tool geometric accuracy inspection (vertical Z axis)" and "GB / T18400.4-2010 processing center inspection conditions-part 4: Linear and rotary axis positioning accuracy and repeated positioning accuracy inspection"; The design, production, manufacture and delivery process of the product are implemented in GB / T 24001-2016 Environmental Management System Requirements and Use Guide.
Factory accuracy standard
5. Main technical parameters
A function configuration list
1. List of major brands
Note: Due to the configuration order cycle or other reasons, the final interpretation right of the configuration is owned by Dalian Zhide CNC.
VII. List of annexes
2. System operation manual
3. The System Programming Manual
4. Certificate of qualification
5. Binding list
7. Toolbox
(2) After the equipment arrives at the factory, we will be inspected together with our representative. If any damage or decrease is found, please inform us immediately.
(4) After the equipment, the purchaser shall first conduct mechanical positioning and rough adjustment, and make subsequent installation. Please inform our company at least 3 days in advance.
(5) The purchaser shall designate the operators and maintenance personnel of the machine table, and assign specialized personnel to assist our company in the installation and debugging of the machine tool.
(6) After the completion of the mechanical acceptance, the purchaser shall immediately sign on the acceptance report of the machine tool, in duplicate, and each party shall keep one copy
check and accept
(1) Before the installation and acceptance work, the purchaser shall make safety preparations according to the installation and commissioning matters.
(2) Appearance inspection: the personnel of the buyer and the seller shall conduct visual appearance inspection, and the tools and accessories shall be checked and accepted in accordance with the contract and accessories.
(3) Performance and function acceptance: acceptance according to the supply scope of machinery and controllers determined by both parties.
(4) Mechanical precision acceptance: the acceptance is based on the random factory accuracy inspection record form provided by our company.
High-speed drilling and milling machining center machine ZD-V855
Performance features:
- The machine tool system is fast, with high speed spindle and quick attack.
- Advanced RENISHAW laser detector, ball rod instrument detection to ensure the accuracy of the machine tool.
- The spindle direct connection drive can effectively reduce the error of belt drive during high speed attack and prolong the service life of the tool.
- Good practicality, in communication, electronics, toys, precision hardware, watches, auto parts, aviation and other industries are widely used.
- The overall design is beautiful, compact structure and small footprint.
- The use of imported ultra-high rigid heavy-load type rail, with high rigidity, heavy load characteristics, and automatic adjustment function. It can absorb the assembly error of the installation surface and meet the requirements of high precision.
- High rigidity main structure, more guarantee, long-term to maintain the best accuracy.
- High power machine cooling pump ensures sufficient flushing capacity.
- The fully sealed protective cover ensures the safety degree and environmental hygiene of the operator.
- Equipped with a scour device for easy cleaning and cutting.
- Automatic centralized lubrication.
3. product presentation:
- system
machine tool use
High-speed vertical processing center into high dynamic response performance concept, the coordinate axis automatic positioning, the workpiece can be in a clamping, complete milling, drilling, boring, hinge, tapping, and other processes processing, suitable for small and medium-sized plate, plate, shell, mold and other complex parts production, have better dynamic response performance, can realize high speed cutting, low speed without crawling. The absolute encoder does not need to turn back to zero, which avoids the cumulative error of zero. At present, due to the high quality and high efficiency of the machining, it has been widely used in the machining industry.
primary structure
Machine structure for classic column cross slide structure, the CAD design and finite element analysis (FEA) processing, reasonable structure strength and reinforcement structure layout, ontology with large stable base, large span herringbone high rigid column, five big are using Taiwan process high quality castings to remove stress tempering treatment and artificial aging, ensure the machine cutting rigid deformation. The casting processing adopts the world famous brand pentutahedral gantry processing machine, which provides super quality guarantee for the geometric accuracy of the whole machine.
main axis part
The SV main motor and the high-speed spindle constitute the main drive of the machine tool. Power from the SV spindle motor to the spindle, stepless speed regulation, spindle speed constant power range is wide, high-speed operation is stable. Optional spindle oil cooler device.
The spindle adopts high precision Angle contact ball bearing, which can realize high speed operation. The front end of the spindle adopts the maze design, and is equipped with air curtain protection function to prevent the cutting fluid from entering the spindle bearing; the high-strength four claw cutter, with large contact surface and the brand oil and gas conversion knife cylinder to realize the tool clip.
feed shaft section
Machine X, Y and Z axis rails are linear roller guides with strong load capacity and smooth operation, and the secondary friction resistance is small, so the machine does not crawl at low speed feed; the machine has little vibration during fast operation; all the rails are automatically lubricating, with good wear resistance, stability and strong rigidity.
The three-axis motors are AC servo motors with high-precision pulse encoders. The three-axis motor directly drives the ball screw through the elastic coupling, so the X, Y, Z three axes of the machine tool can be moved quickly, and complete the automatic and accurate positioning of each coordinate.
Pneumatic machine tool, lubrication, cooling and dust removal system
The main pneumatic components of the machine tool adopt world famous brand, reliable performance, simple installation and adjustment operation; with SMC brand water drop separator.
The coordinate shaft lubrication system adopts numerical control system to automatically control and regularly and quantitatively deliver lubricating oil to each transmission element, and has low oil level and oil shortage alarm.
The machine tool is equipped with large capacity water tank, perfect filtration structure, and equipped with high power and high flow pump, the head side is standard equipped with nozzle type external liquid cooling and air cooling device, and the main belt ring ejected water, processing cooling is sufficient.
Standard exhaust chassis flushing device, according to the user can choose all kinds of discharge, easy to use.
Machine tool protection and others
The machine tool is a fully protective structure, effectively preventing coolant splashing and ensuring safe operation and pleasant appearance. Inside with safe work lighting, operating under night environment; each guide of the machine has stainless steel telescopic shield to prevent iron scraps and coolant from entering the machine.
- Other configuration instructions
2, the machine tool is equipped with three-color lights, prompt program operation, work cycle completion and fault alarm three information.
3. X / Y / Z1 / Z2 axis linear guide rail is protected by steel cover.
Installation conditions
a, temperature
Operating temperature: 20 ± 20ºC at normal temperature
Storage and handling: -30ºC ~50ºC
b, humidity
Continuous: below 75% (no exposed)
Short time: below 95% (no exposed)
C. Conditions of the installation site
1. Not affected by the external vibration.
2. Not affected by corrosive gases.
3. Avoid direct sunlight on machine tools.
4. Avoid direct contact with the external wind, air and cold and hot air with temperature regulation.
5. Avoid setting heating and other heat sources near the machine tool.
6. Reduce dust (avoid castings, welding, sheet metal workshop, etc.).
7. Avoid water leakage and water immersion.
8. Avoid electrical noise.
D, Machine tool power supply: 3-phase AC380V± 10% 50Hz ± 1Hz.
4. Implement the reference standard
This product implements safety standards: "GB 15760-2004 General Technical Conditions for Safety Protection of Metal Cutting Machine Tool" and "GB 5226.1-2008 Mechanical and Electrical Safety Mechanical and Electrical Equipment-Part 1: General Technical Conditions"; Its quality accuracy implementation standard "GB / T18400.2-2010 processing center inspection conditions-part 2: vertical or vertical main rotary shaft of universal spindle head machine tool geometric accuracy inspection (vertical Z axis)" and "GB / T18400.4-2010 processing center inspection conditions-part 4: Linear and rotary axis positioning accuracy and repeated positioning accuracy inspection"; The design, production, manufacture and delivery process of the product are implemented in GB / T 24001-2016 Environmental Management System Requirements and Use Guide.
Factory accuracy standard
| Main inspection items | Factory standard | |
| positioning accuracy | X-axis / Z-axis | 0.00 5 m |
| Repeat positioning accuracy | X axle | ±0.002m |
| Z axle | ±0.002m | |
| accuracy class | Silk rod accuracy grade | C3 level |
| Track accuracy level | P level | |
| Spindle precision | The cone of the clamp drum beats | ≤0.002mm |
| The spindle beats in a radial direction | ≤0.002mm | |
5. Main technical parameters
| project | content | ||
| staging | bed dimension | 1000×550mm | |
| T groove (Number-size * spacing) | 518mm (slot is 90mm apart) | ||
| Workbench bearing | 500Kg | ||
| Triaxis (X / Y / Z) | X / Y / Z triaxial stroke | 800/550/550mm | |
| The distance between the spindle center to the column guide rail surface | 590mm | ||
| Distance from spindle end face to workbench | 120~6 70 mm | ||
| Three-axis fast movement speed | 0~36M/min | ||
| Three-axis feed speed | 0~15M/min | ||
| Ball-screw precision level | C3 level | ||
| Feed shaft bearing grade | P4 level | ||
| Spindle system | Spindle drive mode / maximum rotation speed | 0~8000rpm; synchronous belt drive | |
| Spindle cone bore / outer diameter | BT40/150mm | ||
| Spindle motor | AC servo motor | ||
| Spindle motor power / torque | 7.5/11KW;35.8/95.5N·m | ||
| Cooling mode of the main motor | forced air cooling | ||
| Main variable speed mode | infinitely variable speeds | ||
| Spindle bearing accuracy grade | P4 level | ||
| Lubrication mode of the spindle bearing | lipa | ||
| Machine tool accuracy | positioning accuracy | 0.005 | |
| Repeat positioning accuracy | ±0.002 | ||
| numerical control system | / | In Japan, the FANUC 0i MF Plus (Type5) | |
| Knife library system | Knife library type | disc type | |
| Knife library capacity | 24T | ||
| Change change time (knife to knife) | 2.4 Seconds | ||
| Maximum knife diameter | Φ 80mm (adjacent empty Φ120mm) | ||
| Maximum knife length / knife weight | 300mm/8Kg | ||
| Cooling lubrication system | Lubricating oil box volume | 4L | |
| Lubricant distribution mode | rationing | ||
| Cooling box volume | 200L | ||
| Maximum coolant pressure | 0.4Mpa | ||
| Maximum coolant flow rate | 50L/min | ||
| other | air supply | pressure | 0.6~ 0.8Mpa |
| rate of flow | 0.6~0.9 m3/min | ||
| power dissipation | 25KVA | ||
| Machine tool net weight | About 6,000 Kg | ||
| work environment | ambient temperature | 0~40ºC | |
| source | AC380±10%; Three-phase at 50 ± 1Hz | ||
| relative humidity | ≤80% | ||
A function configuration list
| Standard functional configuration | |||||
| order number | content | ||||
| 1 | Japan FANUC 0iMF Plus (Type5) nanoscale digital control system | ||||
| 2 | High-speed vertical machining center program control software V2.0 | ||||
| 3 | The knife energy storage system | ||||
| 4 | Intelligent servo-control system | ||||
| 5 | AICC 1 Control technology + simple processing condition selection function | ||||
| 6 | Intelligent load monitoring system | ||||
| 7 | Prepare the support function before processing | ||||
| 8 | Tool life management function | ||||
| 9 | Rigid tapping function | ||||
| 10 | CF Edit run function | ||||
| 11 | Main shaft air curtain protection device | ||||
| 12 | Tool cooling system (nozzle type external cooling + spindle ring spray) and large capacity water tank | ||||
| 13 | Large-flow chassis chip flushing device | ||||
| 14 | The Japanese SMC water drop separator device | ||||
| 15 | Portable and portable magnetic suction hand shake control unit | ||||
| 16 | Dust blowing air gun + cleaning water gun + lighting device | ||||
| 17 | Portable, replaceable battery unit | ||||
| 18 | Discharge type | Artificial posterior type discharge | |||
| 19 | servo motor | Spindle motor | βiI8/12000 | ||
| X, Y axis motor | βiS12/3000 | ||||
| Z-axis motor | βiS22B/3000 | ||||
| / | / | ||||
| order number | content | quantity | |||
| 1 | VMC855LB Complete machine | A set | |||
| 2 | Machine tool feet and adjusting pad iron | A set | |||
| 3 | Panel protection key | A set | |||
| 4 | Simple service tool (screwdriver + conventional internal hexagon wrench) | A set | |||
| 5 | Machine tool power line (15 m) (if required) | One root | |||
| 6 | φ 12mm intake pipe (15 m) (if required) | One root | |||
| 7 | CF block | A set | |||
| 8 | Digital control system CD data | A set | |||
| 9 | Operation manual for machine tools | A | |||
| 10 | Electrical operation manual for the machine tool | A | |||
| 11 | Certificate of machine tool qualification | A | |||
| 12 | List of origin of purchased key components | A | |||
| 13 | System data backup disk | A | |||
1. List of major brands
| order number | name | brand |
| 1 | foundry goods | Taiwan craft high-quality casting parts |
| 2 | principal axis | Taiwan Luo yi / OKADA / equivalent |
| 3 | Guide rail protective cover | Taiwan-funded |
| 4 | Quantitative lubrication of guide rail | river valley |
| 5 | ball screw | Taiwan PMI / HIWIN / equivalent product |
| 6 | Linear guide rail | Taiwan PMI / HIWIN / equivalent product |
| 7 | The bar bearing | NSK/FAG/NACHI |
| 8 | flexible coupling | REACH |
| 9 | Knife cylinder | Howe deng |
| 10 | tool magazine | Okada |
| 11 | digital control system | Japan FANUC |
| 12 | Servo motor + drive | Japan FANUC |
| 13 | Small intermediate relay | OMRON |
| 14 | Thermal relay / AC contactor / air switch | Schneider |
| 15 | Air control combination | Japan SMC + Taiwan Yadke |
| 16 | / | / |
| 17 | / | / |
VII. List of annexes
| order number | name | quantity | remarks |
| 1 | Feter thread cover and floor pad block | Six | |
| 2 | Ring-lifting screw M30 | Two | |
| 3 | Common service tool kit | One | |
| 4 | Water tank, water pump, chip plate | A set | |
| 5 | double wrench | 1 The | |
| 6 | inner hexagon spanner | A set | |
| 7 | monkey wrench | 1 The | |
| 8 | Cross, a one-word screwdriver | Each 1 | |
| 9 | gas pope joint | One | |
| 10 | SD block | 1 Zhang |
VIII. Random technical data
1. Repair and maintenance manual2. System operation manual
3. The System Programming Manual
4. Certificate of qualification
5. Binding list
7. Toolbox
Ix. Installation, commissioning, acceptance, training and after-sales service
- Installation and commissioning
(2) After the equipment arrives at the factory, we will be inspected together with our representative. If any damage or decrease is found, please inform us immediately.
(4) After the equipment, the purchaser shall first conduct mechanical positioning and rough adjustment, and make subsequent installation. Please inform our company at least 3 days in advance.
(5) The purchaser shall designate the operators and maintenance personnel of the machine table, and assign specialized personnel to assist our company in the installation and debugging of the machine tool.
(6) After the completion of the mechanical acceptance, the purchaser shall immediately sign on the acceptance report of the machine tool, in duplicate, and each party shall keep one copy
check and accept
(1) Before the installation and acceptance work, the purchaser shall make safety preparations according to the installation and commissioning matters.
(2) Appearance inspection: the personnel of the buyer and the seller shall conduct visual appearance inspection, and the tools and accessories shall be checked and accepted in accordance with the contract and accessories.
(3) Performance and function acceptance: acceptance according to the supply scope of machinery and controllers determined by both parties.
(4) Mechanical precision acceptance: the acceptance is based on the random factory accuracy inspection record form provided by our company.
- cultivate
| order number | project | Training content |
| 1 | operate |
|
| 2 | programming |
|
| 3 | take good care of ones health |
|
