Precision Zd-C36 Automatic CNC Lathe for Versatile Machining Tasks

Price $50000.00 Compare
Min Order 1 SET
Shipping From Liaoning, China
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Dalian Zhide CNC Technology Co., Ltd

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
ZD-C36
Yes
Yes
Metal
Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Point to Point Control
Open-Loop Control
CNC/MNC
0.002
High-End CNC Machine Tools
ISO 9001
ZHIDECNC
Yes
1600*1700
China
Product Description
 

ZD - C36 CNC Automatic Lathe




The following is a detailed explanation of the specific parameters of the ZD - C36 model automated CNC lathe:
Basic machine information
• Model: ZD - C36, this is the specific model identifier for this CNC lathe, used to distinguish it from other different models produced by the company.
• Weight: 2400kg (4800 jin), the relatively heavy weight indicates that the machine structure is solid and stable, effectively resisting vibrations and other interferences during processing, ensuring processing accuracy. At the same time, when moving and installing, appropriate handling equipment should be prepared according to this weight, and the carrying capacity of the installation site should be ensured to be sufficient.
Processing capabilities related
• Maximum processing diameter:
• The standard maximum processing diameter for bar materials is 34mm, which means that during normal processing of bar materials, the diameter cannot exceed 34 millimeters. If it exceeds this size, the machine may not be able to effectively complete the processing.
• The maximum processing diameter during automatic loading and unloading is 200mm/85mm, indicating that for different workpiece conditions, the maximum diameter that can be processed varies. For example, for a certain specific shape or requirement of the workpiece, the maximum can be processed up to 200mm, while another situation might be 85mm.
• Maximum processing length:
• Under normal circumstances, the maximum processing length is 120mm, that is, without using the automatic loading and unloading system, the longest workpiece that can be processed reaches 120 millimeters.
• The maximum processing length during automatic loading and unloading is 70mm. After enabling the automatic loading and unloading system, due to the characteristics of the system and other factors, the longest workpiece that can be processed is 70 millimeters.
CNC system part
• Controller: Using Mitsubishi E80/M80 (optional), these two controllers from Mitsubishi are relatively well-known and have good performance. You can choose the appropriate one according to specific needs to precisely control the processing process of the lathe.
• Interface: A2 - 4 interface, this interface is used for connection and communication with other devices, such as connecting external detection devices for real-time monitoring of the processing status, connecting with automated control systems to achieve more efficient automated production, etc.
• Spindle motor: The power is 3.7/5.5KW, and the power can be switched as needed. The lower power of 3.7KW may be suitable for some processing scenarios with relatively high precision requirements and low material cutting difficulty; the 5.5KW power is larger, and it can provide stronger power when processing hard and large workpieces, driving the spindle to drive the workpiece to rotate smoothly for cutting.
• Spindle speed: The range is 60 - 6000 rpm, and the speed can be flexibly adjusted. A low speed of about 60 rpm is suitable for processing large-diameter workpieces with high precision and surface roughness requirements, ensuring processing stability; a high speed of about 6000 rpm is conducive to processing small-diameter workpieces or quickly removing a large amount of material, improving processing efficiency.
Main spindle, tool turret, and travel aspects
• Main spindle:
• There are 8 stations, which means that the tool turret can install 8 different tools. During processing, the tools can be quickly switched through the turret for different process operations, improving processing efficiency.
• X-axis ball screw 3210, Z-axis ball screw 3210, the ball screw is a key component that controls the movement of the main spindle and tools, and its specifications affect the motion accuracy and stability.
• X-axis travel 145mm, controls the movement distance of the tool in the lateral direction (vertical to the main spindle axis), determining the size range of the workpiece in this direction, such as the depth of cut when turning the outer diameter of the workpiece, etc.
• Z-axis travel 145mm, controls the movement distance of the tool in the longitudinal direction (along the main spindle axis), plays a decisive role in the cutting position of the workpiece length direction, and also affects the maximum length of the workpiece that can be processed, etc.
Standard accessories
• Standard hydraulic chuck, hydraulic rotary cylinder, and a series of other accessories. The hydraulic chuck is used to clamp the workpiece, ensuring the workpiece is fixed on the main spindle; the hydraulic rotary cylinder works in conjunction with the hydraulic chuck to achieve its clamping, releasing, and other actions. The 8-station servo turret facilitates tool installation and switching; 2 boring tool holders and 8 tool clamping blocks are used to fix the tools; the cooling pump and cooling water tank are used for cooling the processing process; the full protection sheet metal ensures operational safety; the automatic lubrication system ensures good lubrication of various parts of the machine tool; the feeding manipulator and conveyor belt are used for automatic loading and unloading (if the automatic loading and unloading system is optional).
These parameters comprehensively demonstrate the performance, processing capabilities, and accessories of the ZD - C36 model automated CNC lathe, helping users accurately understand whether the machine tool meets their production and processing needs.

 
    1. Using standard conveyor belt inlet and out, about 70 pieces;
    2. The workpiece adopts the three claw clamp clamp, the clamp clamp holds the
    maximum outer diameter, to meet the processing of the two sequence of clamping;  3. Processing process: conveyor belt supply- - - -one sequence processing- - -   -online flip turn- - -two sequence processing- - -online detection
    ----Unloading to the conveyor belt;
    4. Two processes and then the same equipment processing completed, unmanned  automatic processing;
    5. The equipment has its own online detection function, can be
    monitored for the product processing process, found the size will  immediately alarm;
     


    1 small area, beautiful display for production management;
    2 Integrated casting bed body, strong rigidity, high automatic running and closing efficiency;
    3 High configuration, high precision, multifunction, high rigidity;
    4 Line flip, online detection, one equipment can be processed two processes;
    5 convenient for production group line, high degree of automation;
    6 unmanned processing, one person can watch more than one, cost reduction and efficiency  of the weapon ;
     


     
    standard layout

    order numbe
    r
    Main Part Name
    (Description )

    ts

    brand

    quanti ty

    remarks
    1lathe bedZD-C36MeehannaA 
    2numerical
    control system
    MitsubishiMitsubishiA set 
    3Servo drive and electric motorHG-E153S-D48MitsubishiTwo  sets 
    4Spindle servo drive and
    electric motor
    MY165-235CGDI2-01B000  /6 000MitsubishiA set 
    5lead screw3210Japan
    NSK/THK
    Articl e 2 
    6lead rail30 / 35 rail (H, extended slide)Japan THKTwo  sets 
    7bearingSpecial support bearing for ball rod (P4)Japan NSK2 To 
    8main shaft bearing Japan NSKA set 
     
    9DOTAServo horizontal type 8
    station, with high pressure flushing
     A set 
     
    High pressure
    flushing system Cold moving
    system
    lube oil system

    work light
    The original electrical

    Main pneumatic original

    Mechanical
    controller
    Robotic hand servo system
    band conveyor
    Gear pump + filter element /
    /

    LED, IP67 protection level /


    /


    AM401-CPU1608TP

    MS1H1-75B30CB-A331Z

    Oil-resistant and anti-aging conveyor belt


    ZD

    river  valley

    Schneider et al

    Japan SMC


    Huichuan Huichuan
    ZD
    A set A set A set
    A set
    A
    batch of
    A
    batch of
    A set
    Two  sets
    A set






















    Standard
    /
    intermedi ate slots


    order  number


    parameter type


    parameter values


    1


    Overall dimension of the whole line (length * width * height)


    1600*1700* 1950
    2Single CNC lathe weightAbout 2,400 KG
    3Voltage / air pressure380V 50 HZ/ 0.6 Mpa



     


    Additional configuration for product proofing
    order  numberMain Part Name
    (Descript ion)
    tsbrandquantityremarks
    1cam-ring chuck5 Inch One 
    2Online flipPneumatic,
    displace ment
     A set 
     



     
      sensor   
    3Multichan nel
    shunt  mechan ism
    non-
    standard
     A set 
    4online  testingnon-
    standard
     A set 
    5hydraulic pressure  stationnon-
    standard
     A set 
    6Water out of
    the
    cente r of  the
    spind le
    non-
    standard
     A set 
    7Product
    proofin g tool  fixture
    non-
    standard
     A set 
     





    Installation conditions of the machine tool supporting equipment


    (1) Ambient temperature : -10~ 50ºC ;
    (2) Relative humidity : 20%~75% ;
    (3) Vibration : the vibration acceleration is less than 0.5g ;
    (4) Power supply : 3-phase 380V ± 10 ;
    (5) Voltage fluctuation range : ± 10% ;
    (6) Frequency : 50 HZ ;
    Gas source required :
    above 0.6 Mpa ; acceptance criteria
    1. details are as follows :
    1, the appearance of the machine tool no rust paint , no three leakage phenomenon ,
    safe and reliable , reasonable layout and clean and standard , convenient operation and maintenance;
    2 . The machine tool is rigid and reliable , is in normal operation , and meets the requirements of this technical agreement;
    3. Check the performance , function and machining accuracy of the machine tool , and meet the requirements of the technical agreement and drawings;
    4, the machine tool continuously run for 2 hours without fault after the trial cutting processing ,
    5. Continuously process 20 pieces , the starting rate of the machine tool is 100 , and meet the requirements of the technical agreement and acceptance product drawings .
    6 , installation and debugging and final acceptance can be by telephone or video
    guidance , the buyer received the machine and accessories shall timely notify the
    supplier , and by telephone guidance to assist installation machine debugging , and
    provide technical support to provide convenient conditions , and ensure the integrity of the attachment , if the buyer factory and other problems cannot installation , according   to the factory date after a month shall be regarded as final acceptance;
    After-sales service, training and delivery time
    1. After-sales service and training services:
    Warranty period for the machine tool after the acceptance of one year, one  year  for  the  machine  tool  for  damage  and  fault  free  damage  parts replacement, warranty human error caused by the cost of replacement parts, after the service, only charge parts cost, machine failure in 3 hours after receiving the repair  information telephone response,  in the telephone and video  can  not  solve  the  problem,  according  to  the  current  international situation,  in convenient  cases  to provide home  service, but all  expenses borne by the personnel travel.
     
    After the equipment is sent by the demander, the supplier shall send the relevant technical materials and video training for equipment training,  installation and debugging,
     




    2. Machine tool execution standard
    GB/T16462.1-2007 "CNC lathe and turning center inspection conditions" part 1: horizontal machine tool geometric accuracy inspection and
    GB/T16462.4-2007 "CNC lathe and turning Center inspection conditions"
    Part 4: Positioning accuracy and repeated positioning accuracy inspection standard of linear rotation axis;
    According to GB / T16462-1996 "CNC Lathes Precision Inspection" standard GB5226.1-2002 Mechanical safety. Mechanical and electrical equipment- -Part 1.
    General technical conditions

     
    inspecting itemFactory standard

    positioning accuracy
    X axle0.003
    Z axle0 003

    Repeat
    position in g accuracy
    X axle±0.002
    Z axle±0.002

    Positive and negative
    difference
    X axle±0.002
    Z axle±0.002
     
    order
    numbe
    r
    namespecifications and modelsq u a nt
    it y
     
    1chuck  handle A setPut it in the
    accessory box
     
    2End face
    knife seat
     A setPut it in
    the machin e box
     
    3Boring  machine Three  piecesPu t it in the
    accessory box
    4Boring knife  sleeve Each 1 piecePu t it in the
    accessory box
    5Knife square combination  press block Group 8Pu t it in
    the machine box
    6parallels Pay 4Pu t it in the
    accessory box
    9horizontal plate A setPu t it in the
    accessory box
     
    10inner hexagon spanner Each 1 piecePu t it in the
    accessory box
     
    1operating
    in struction
    Mechanical part
    (including
    qualificatio
    n
    certificate and packing list)
    1 BookPu t it in the
    accessory box
    2operating
    in struction
    Electrical part1 BookPu t it in the
    accessory box
    3System
    operation manual
     1 BookPu t it in the
    accessory box
    4System
    maintenance manual
     1 BookPu t it in the
    accessory box
    5The knife tower
    instruction manual
     1 BookPu t it in the
    accessory box
    6Card plate  specific at i on 1 BookPu t it in the
    accessory box
    7Oil
    cylinder
    instruction manual
     1 BookPu t it in the
    accessory box
     



    Standard accessories

     

    NO
    name NameQuantity is Quantity
    1.Back g r o u n d editi n g fu n ctio n Back g r o u n d edit1 set of One set
    2.Absol u te / i n c r eme n tal editi n g of Absol u te / i n c r eme n t ed it1 set of One set
    3.X-axisdiameter / radius input "X" axisdiameter / radius1 set of One set
    4.The decimal point is input to Decimal point inp ut1 set of One set
    5.Constant surface cutting speed control for Constant surface speed control1 set of One set
    6.Enter the tool offset value directly to the Direct inputof offset amount "A"1 set of One set
    7.Single fixed loop Cannedcycle turning1 set of One set
     
    8.Compound fixation back loop Multi repetitive cycles for turning1 set of One set
    9.Tip tip arc compensation Tool nose radius compensation1 set of One set
    10.Metric / metric conversion Switch Inch / metric conversion1 set of One set
    11.Tool wear setting is Tool geometry offset and tool wear offset1 set of One set
    12.G r aphical disp lay fu n ctio n Gr aphic disp lay1 set of One set
    13.Self- diag n ostic fu n ctio n Au tomatic diag n osis1 set of One set
    14.Return to the reference point / second reference point Reference / 2nd reference point retu rn1 set of One set
    15.The CF card socket is Interface CF card1 set of One set
    16.RS232 Interface, Interface RS-2321 set of One set
    17.Processing time / quantity indicates functional Runhour / number ofparts dis play1 set of One set
    18.Fast moving overload Rapid traverse override1 set of One set
    19.Spring stylet device Collet Chuck1 set of One set
    20.The spindle Cs contr ol the spindle Cs contr ol1 set of One set
    21.Spindle orientation of the spindle positioning1 set of One set
    22.Hydraulic clamping mechanism, Hyd. clamping lever agencies1 set of One set
    23.The base base plate Tooling Plates1 set of One set
    24.Left unilateral tool seat Single holder (L)3 out of the three sea.
    25.Right unilateral tool seat Single holder (R)2 sets of two sea.
    26.Bred tool holder holder3 three sea
    27.Centralized lubrication unit Centralized lubrication device1 set of One set
    28.Cutting oil filtration unit Cutting oil ins tallation1 set of One set
    29.Working light, Work light1 set of One set
    30.Signal lamp (3 colors) Signal lamp (3 colors)1 set of One set
    31.C u tti n g oil ta n k : C u tti n g oil ta n k1 set of One set
    32.Gr oun d foot Bed plates1 set of One set




     
    33.tool Tool1 set of One set
    34.hydraulic pressure station1 set of One set
    35.2 years  of  Mitsubishi  warranty  periodThe 1-year one year


    Special matching
     
    1,High-pressure pump system (connected system, code control)A set
    2,Electr ostatic oil mist collection systemA set
    3,Turkey engineering for product processing (tool, drilling fixture, knife holder)A set
    4,Q u i lted ma n i p u lato r  a u tomat ic  o n l i n e  s y stemA set


     

     


       
     


       
     

     

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