Audited Supplier
Kind Reminder: Electric heaters are custom-made, and the price depends on factors such as heater power, material, size, and control system. For detailed information, please contact us via phone or online chat. We sincerely look forward to cooperating with you!
| Heating Power | 2-1000KW |
| Temperature Range | 0-700 C (Adjustable and Custom) |
| Heating Method | Electric Heating |
| Operating Voltage | 220V 380V |
| Structural Type | Horizontal, Vertical |
| Control Methods | Contactor, Solid State Relay, Thyristor Power Controller, etc. |
| Application | Widely used in industries such as petroleum, chemical, pharmaceutical, textile dyeing, light industry, building materials, aerospace, and higher education institutions. |
Pipeline Heater Types:
- Gas Pipeline Heater: Typically used to heat gases such as air and nitrogen, capable of heating the gas to the required temperature in a very short time.
- Liquid Pipeline Heater: Typically used to heat fluids such as water, oil, and solutions, ensuring the outlet temperature reaches the process requirements.
Pipeline Heater Overview: A pipeline heater is an electric heating device used to heat gases or liquids by inserting heating tubes inside a cylindrical insulation container. Pipeline heaters are known for their fast heating speed, excellent insulation performance, and high heating temperatures.
Pipeline heaters consist of two main parts: the main body and the control system. The heating element is protected by a stainless steel tube, filled with high-temperature-resistant alloy wire and crystalline magnesium oxide powder, formed through compression technology. The control system uses advanced digital circuits, integrated circuit triggers, and high-pressure-controlled silicon to form an adjustable temperature control system, ensuring the heater's normal operation.
Features of Pipeline Heaters:
- The pipeline heater is made with a stainless steel casing, compact in size, space-saving, and easy to move. It has strong corrosion resistance, and between the stainless steel inner lining and outer shell, a thick insulation layer is used to minimize heat loss, maintain temperature, and save energy.
- High-quality heating elements (stainless steel electric heating tubes) are made using imported materials, and advanced production equipment and processes are employed. These heaters operate at optimal performance based on different voltages. Their insulation, pressure resistance, and moisture resistance exceed national standards, ensuring safe and reliable operation.
- The medium flow design is reasonable, ensuring even heating with no hot or cold spots, leading to high thermal efficiency.
- The heater is equipped with well-known domestic brand temperature controllers, allowing users to freely set the temperature. It also includes overheat protection to control the temperature and prevent overheating or damage to the heating elements and system due to lack of water.
Pipeline Heater Structural Types: Pipeline heaters come in two designs: horizontal and vertical, both operating on the same principle.
- The vertical pipeline heater has a small footprint but requires height, while the horizontal heater has a larger footprint but no height restriction.
- Available materials for both vertical and horizontal heaters include carbon steel, stainless steel SUS304, SUS316L, SUS310S, etc. The appropriate material is selected based on the heating process requirements.
- The heater uses flange-type electric heating tubes with specially designed flow diversion plates to ensure uniform heating and efficient absorption of heat by the heating medium.
- For high-temperature applications (with outlet temperatures greater than 500°C), high-temperature-resistant stainless steel SUS310S electric radiation heating tubes are used, with outlet temperatures reaching up to 700°C.
Applications of Pipeline Heaters: Pipeline heaters are widely used in aerospace, weapons industry, chemical industry, and research laboratories of higher education institutions. They are particularly suitable for automatic temperature control and high-flow, high-temperature joint systems and accessory testing. The heating medium is non-conductive, non-combustible, non-explosive, non-corrosive, safe, and reliable. The heated space heats up quickly (controllable).
Specifications and Heating Principle
| STYLE | POWER | Inner Diameter of Liquid | Inner Diameter of Gas Pipeline Heater(mm) | OTHERS |
| YCGD-5 | 5kw | DN80*600 | DN80*800 | custom |
| YCGD-10 | 10kw | DN100*800 | DN100*800 | |
| YCGD-20 | 20kw | DN125*800 | DN125*1000 | |
| YCGD-30 | 30kw | DN150*1000 | DN150*1100 | |
| YCGD-40 | 40kw | DN150*1000 | DN150*1400 | |
| YCGD-50 | 50kw | DN200*1000 | DN200*1200 | |
| YCGD-60 | 60kw | DN200*1000 | DN200*1200 | |
| YCGD-70 | 70kw | DN200*1100 | DN200*1400 | |
| YCGD-80 | 80kw | DN200*1100 | DN200*1600 | |
| YCGD-90 | 90kw | DN250*1000 | DN250*1400 | |
| YCGD-100 | 100kw | DN250*1100 | DN250*1600 | |
| YCGD-120 | 120kw | DN250*1300 | DN250*1900 | |
| YCGD-150 | 150kw | DN300*1300 | DN300*1750 | |
| YCGD-180 | 180kw | DN300*1500 | DN300*2100 | |
| YCGD-200 | 200kw | DN300*1600 | DN300*2300 | |
| YCGD-220 | 220kw | DN300*1700 | DN300*2500 | |
| YCGD-240 | 240kw | DN350*1500 | DN350*2200 | |
| YCGD-260 | 260kw | DN350*1600 | DN350*2500 | |
| YCGD-280 | 280kw | DN350*1700 | DN350*2600 | |
| YCGD-300 | 30kw | DN350*1800 | DN350*2800 |
Heating power is customizable (calculated based on flow rate/temperature rise).Cylinder material options: Carbon Steel, SUS304, SUS316L, SUS310S, etc.
Customizable dimensions: Horizontal, Vertical, Skid-mounted integrated design, etc.
Explosion-proof certification available (own explosion-proof certificate/Explosion-proof ExdI CT2-T6).
Customizable inlet and outlet diameters: Flange, Clamp, Threaded pipe, Clamp, etc.
Pressure resistance design: Pressure resistance up to 150 bar.
Adjustable temperature and power: Automatic temperature control, gas can reach up to 700°C.
1.If I have a sample from another company, can BAILIHAO make it?
Our facilities offer the flexibility of making most any heater in the market. We would normally require the drawings and specifications to be sent to us to verify dimensions, power rating etc…
2.What kind of electric heaters do I need?
Depending on your application, there are a variety of different models to choose from. For smaller applications, screw plug heaters are useful for their low cost and ease of replacement. For larger applications flanged heaters and circulation heaters are used for their ability to handle high loads of power and larger volume of liquids. For heaters that heat gas, duct heaters are practical. If there is a pressure requirement, it is recommended to use a pipeline circulation heater. Each product has the option of coming with a mechanical thermostat or a digital controller for more precise temperature requirements. Standard junction box is always available, moisture-proof, and explosion-proof housing for more volatile environments.
3.What is Watt density?
Watt density (WPSI) is a term used in the heating industry that describes the amount of permissible wattage over a surface area of a heater. Water has a typical watt density of 65 WPSI whereas Oil would have much less because of its viscosity. When ordering a heater, it is always important to indicate to our sales group the medium for which you are heating. Typically when you are heating unclean filmy water it is important to maintain the cleanliness of your tank and consider watt density as a way to help prolong your heaters life. If deposits are in contact with the tubular element, they will stick to the sheath and will eventually lead to failure because the heat from the inner tubular coil cannot dissipate into the liquid medium easily.
4.Brand Description of Heating Elements and Accessories
Because we are a manufacturer of heaters, all components and equipment are non-standard customized products (except some parts). For replacement brand of corresponding electronic components, please be sure to tell our sales team.
5. How often should I maintain the heater?
Heaters should be maintained on a regular basis, depending on the medium you are heating, each application should be thought out carefully. Water-based liquids might have calcium deposits that stick to the sheath and, would require frequent maintenance to prevent calcium deposits (normally identified as a white powdered substance) from sticking to the individual elements.
6.Freight and Trade Agreements
For some large-scale heating equipment, the shipping price is based on the size in the drawings to estimate the real-time shipping cost, and does not represent the shipping cost on the day of shipment. Therefore, there will be deviations in freight charges, (except for the client's agent receiving packages) At present, ordinary orders only support EXW, FOB, CIF, and special orders can be negotiated.
