Audited Supplier
| Specifications | Unit | NC1-25 | NC1-45 | NC1-60 | NC1-110 | NC1-160 | NC1-200 | NC1-260 | ||||||||||||||||||
| Type | S | H | V | S | S | H | V | S | H | V | S | H | V | S | H | V | S | H | V | S | H | V | ||||
| Nominal | kN | 250 | 450 | 600 | 800 | 1100 | 1600 | 2000 | 2600 | |||||||||||||||||
| Nominal stroke | mm | 3.2 | 2.3 | 3.2 | 3.2 | 2.3 | 3.2 | 4 | 2.3 | 4 | 5 | 3.2 | 5 | 5 | 3.2 | 5 | 6 | 4 | 6 | 6 | 4 | 6 | 6 | 4 | 6 | |
| Slide stroke | mm | 50 | 40 | 80 | 70 | 50 | 110 | 80 | 50 | 130 | 100 | 60 | 150 | 110 | 70 | 180 | 130 | 80 | 200 | 150 | 100 | 200 | 180 | 100 | 250 | |
Slide strokes per minute | (S.P.M)Fixed | min' | 100 | 135 | 75 | 95 | 130 | 80 | 90 | 120 | 70 | 80 | 100 | 60 | 70 | 90 | 50 | 60 | 80 | 45 | 50 | 65 | 35 | 45 | 55 | 30 |
| (S,P.M)Variable | min-1 | 75-120 | 95-160 | 70-90 | 65-115 | 85-155 | 50-95 | 60-110 | 80-145 | 40-85 | 50-95 | 65-120 | 40-75 | 45-85 | 60-110 | 30-60 | 40-75 | 50-95 | 20-55 | 35-60 | 45-80 | 25-45 | 30-55 | 35-65 | 20-35 | |
| Max die set height | mm | 245 | 250 | 230 | 290 | 300 | 270 | 325 | 340 | 300 | 355 | 375 | 330 | 385 | 405 | 350 | 435 | 460 | 400 | 475 | 500 | 450 | 485 | 525 | 450 | |
| Slide bottom size | mm | 350×300 | 450x 350 | 500x 400 | 560x460 | 650x520 | 700x580 | 850x650 | 920 x700 | |||||||||||||||||
| Bolster size | mm | 720×320 | 850x 440 | 900x 520 | 1000 x600 | 1150x680 | 1250x760 | 1400x820 | 1550×840 | |||||||||||||||||
| Bolster thickness | mm | 70 | 90 | 90 | 100 | 120 | 150 | 160 | 180 | |||||||||||||||||
| Die height adjustment | mm | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | |||||||||||||||||
| Max upper die weight | kg | 250 | 300 | 300 | 345 | 450 | 650 | 800 | 800 | |||||||||||||||||
| Motor power | kW'P | 3×4 | 5.5×4 | 5.5×4 | 7.5×4 | 11×4 | 15×4 | 15×4 | 22×4 | |||||||||||||||||
| Slide adjustment motor | kW*P | /Manual | /Manual | 0.4×4 | 0.4×4 | 0.75x4 | 0.75×4 | 1.1x4 | 1.5x4 | |||||||||||||||||
| Bolster surface height | mm | 800 | 800 | 800 | 830 | 845 | 915 | 1020 | 1120 | |||||||||||||||||
| (L-R"F-B"H) Overall dimension | kN | 842x1055×2145 | 870x1385×2345 | 980x1382×2555 | 1185 x755x2655 | 1315×1935×2885 | 1435 x2060x3250 | 1585x2305×3625 | 1750×2355×3950 | |||||||||||||||||
| Throat Depth | mm | 165 | 230 | 270 | 310 | 350 | 390 | 420 | 430 | |||||||||||||||||
| Press Pressure | Mpa | 0.5 | 0.5 | |||||||||||||||||||||||
Supporting Equipment
Standard configuration & Optimizing configuration
| Standard configuration | Optimizing configuration |
| · Wet clutch(World) · Optoelectronic protection device · Frequency converter · Hydraulic overload protecting pump · Auto lubrication system · Manual lubrication system · Balance cylinders for slide and upper die · Joint for miss-feeding · Touch screen · Electronic crankshaft angle indicator(NC1-25~45 with pointer) · Cam conroller · Die height adjusted motor(NC1-60~260) · PLC: Programmable logical controller · Air source quick connector · Shock Absorption Pads · Working lamp · Second degree drop · Air blowing · Preset counter(Touch screen display) | · Dry clutch · Air cushion device · Fast die changing device · Output shaft · Foot pedal · Top stripping device for slider (User selection should be specified in the contract) |
High-quality steel plate welded body,all processed by tempering and shot blasting,with good rigidity and stable precision;
Longituinally set bent axle,with compact structure,and the bent axle is processed by rolling,with good smoothness and flexible rotation; rectangle six-face lengthened guide rail,the guide surface is bronze panel and with high guiding precision;
· Air-operated double-balanced cylinder,the balance sliding block and upper die weight can reduce the impact and noise,eliminate the gap between the connecting rod and the sliding block,reduce the impact and abrasion of loaded parts and enhance the molding precision ofthe parts;
· The whole machine has adopted imported PLC centralized control,and imported safety double valve control is applied to the gas circuit,to realize inch,single and continuous punching;
· The key parts such as slider, guide rail, worktable plate, connecting rod and flywheel are all cast with resin sand. Compared with common clay sand casting, the surface roughness and dimensional accuracy are improved effectively;
· Electrical control is applied to die-filling height for JH21 products of 60 tons or above;high-quality configuration,and all the key
components and parts such as pneumatic components,electrical apparatus elements,sealing elements,and buttons are imported.
OEM/ODM
Our company has our own unique team of designers, for different types from OEM &ODM customer's needs!
We are with more than 10 years' experience in OEM/ODM service, including particular product function development, particular package, sample developing etc.
R&D
Our company has set up the R&D software department and R&D machinery department.
We have a strong R & D team from Germany, Japan and China.
We could do the design new machine for you with a unique software and case of your base at your special request.
We promise term of warranty for mechanical part is one year and warranty for electrical part is half a year. Marketing services will be easy and quick for you.
How to maintain the machine?
Regular Inspections:
- Conduct routine inspections of the machine to check for any visible wear, damage, or loose components.
- Inspect electrical connections, hydraulic hoses, and pneumatic lines for signs of wear, leaks, or damage.
Lubrication:
- Lubricate all moving parts and components according to the manufacturer's recommendations. Use the appropriate lubricants to prevent excessive friction and wear.
Cleaning:
- Keep the machine clean from dust, debris, and contaminants that can affect its performance.
- Remove swarf and metal chips regularly from the machine's working area.
Alignment and Calibration:
- Check and adjust the alignment of the machine components to ensure accurate forging.
- Calibrate any measurement devices or sensors as needed.
Safety Systems:
- Ensure that all safety systems, such as emergency stops and interlocks, are functioning correctly.
- Test safety features periodically to verify their effectiveness.
Tool Maintenance:
- Inspect forging tools (dies, punches, etc.) for wear and damage. Replace or recondition them as necessary.
- Properly store and maintain spare tooling to minimize downtime.
Hydraulic and Pneumatic Systems:
- Inspect hydraulic and pneumatic systems for leaks, and repair or replace damaged components.
- Check pressure settings and adjust them as needed.
Electrical Components:
- Inspect and tighten electrical connections, and replace any worn or damaged wires.
- Keep control panels and electrical enclosures clean and free of dust.
Training and Documentation:
- Ensure that machine operators and maintenance personnel are properly trained in the machine's operation and maintenance procedures.
- Keep maintenance records, including inspection schedules and repairs made.
Emergency Procedures:
- Develop and communicate emergency procedures for dealing with unexpected machine failures or accidents.
Consult the Manufacturer's Guidelines:
- Always refer to the manufacturer's maintenance guidelines and recommendations for your specific forging machine. They may provide detailed instructions and schedules for maintenance.
Professional Service:
- For complex maintenance tasks or repairs, consult with qualified technicians or the machine manufacturer's service department.
Regular and proactive maintenance is crucial for keeping a forging machine operational and safe. Following a structured maintenance plan will help prevent breakdowns, reduce downtime, and extend the machine's service life.
