Audited Supplier
Introduction:The CO2 mixer is a new type of mixer developed on the basis of introducing foreign technology. With its excellent performance and precision, the mixing and carbonization system provides you with good conditions to produce different kinds of beverages. The equipment has a compact structure, convenient operation, and maintenance, which is equivalent to the advanced level of foreign counterparts.
Characteristics:
1) This machine adopts the advanced technology in the chemical industry-static mixer (that is, carbonized), which has a large gas-liquid mass transfer area, small resistance loss, high efficiency, low energy consumption, and simple structure. and adopts reliable performance and a low-noise multi-stage centrifugal pump guarantees the performance of the whole machine.
2) The machine is equipped with a high-precision proportional needle valve and a pneumatic angle valve in the syrup and water pipelines, which can not only accurately adjust the mixing ratio, but also prevent the syrup and water from mixing each, and the action is sensitive and reliable.
3) This machine adopts atomization deoxygenation, which can not only save carbon dioxide gas but also achieve the purpose of deoxygenation so that the deoxygenated water has a better pre-carbonization effect.
4) This machine can easily adjust the gas content. according to the requirements of the beverage gas content, through proper operation adjustments.
5) The machine is equipped with a perfect automatic control system, which has the advantages of coordinated action, simple structure, continuous production, and a high degree of automation.
Equipment component:
It mainly consists of the degassing unit, mixing unit, cooling unit, pre-carbonization unit, carbonization unit, electrical control unit, and rack.
Working principle:
1) Degassing unit
The system uses a vacuum pump to vacuum the degassing tank so as to maintain a certain negative pressure in the degassing tank. The treated water enters the degassing tank through the nozzle at the top of the degassing tank in the form of fog. Under the condition of negative pressure, the gas in the fog water is easier to be discharged, which facilitates the dissolution of carbon dioxide in the later stage, and the quantity control.
2) Mixing unit
The degassed treated water and the cooled syrup enter the T-type mixing tube in a certain mixing proportion through the flow regulating device and then enter the mixing tank. The water tank, syrup tank, and mixing tank work under the same and constant gas pressure, so as to improve the mixing accuracy and flow stability, ensure the isolation of material and atmosphere and ensure that the mixing liquid is not polluted by air. The water tank and syrup tank in the mixing system can accurately control the liquid level through the inner buoy device, while the liquid level in the mixing tank can be accurately controlled by the adjusting valve.
3) Cooling unit
The mixed liquid is cooled to the optimum carbonization temperature through the heat exchanger to ensure the stable operation of the pre-carbonization system behind it.
4) Pre-carbonization unit
The CO2 gas is injected into the ejector in a certain amount through the metering device, and the ejector is mixed with the cooled liquid to achieve a certain amount of CO2 gas addition.
5) Carbonization unit
The beverage after pre-carbonization is injected into the carbonization tank through the nozzle at the top of the carbonization tank in a foggy form. The foggy liquid is fully fused with the added CO2 gas to achieve the required beverage gas content. The CO2 pressure control system is used to control the CO2 adding to ensure the stability of the back pressure in the carbonization tank.
6) Electrical control unit
It is equipped with a programmable controller, man-machine interface, detection device, pneumatic control device, and other electrical components and instruments, and automatic control is realized by the programmable controller.
Technical parameters:
| Description | Specifications |
| Capacity (L/hr) | 12000 |
| Sugar and water mixing range | 1:3-1:6 |
| Sugar and water mixing precision | ≤2% |
| CO2 supply pressure | 0.6Mpa-0.8Mpa |
| CO2 pressure ratio | ≤4.2 |
| CO2 pressure ratio precision | ±0.2 |
| CO2 purity | ≥99.99% |
| CO2 consumption (under 1 standard atmospheric pressure) | 16M3/h (CO2 content is 3.8 times of GV value) |
| CO2 inlet diameter | G1/2" |
| Air pressure | 0.6Mpa-0.8Mpa |
| Air consumption | 0.5m³/h |
| Air inlet diameter | G1/2" |
| Purified water inlet pressure | 0.4Mpa-0.5Mpa |
| Purified water temperature | 20ºC-35ºC |
| Syrup inlet pressure | 0.15Mpa-0.25Mpa |
| Syrup inlet temperature | 20ºC-35ºC |
| Stiffen syrup sugar degree | 20±2 Brix |
| Brix mixing precision | ±0.20 Brix |
| Purified water inlet diameter | 2S (50.8mm) |
| Syrup inlet diameter | 1.25S (31.8mm) |
| Material inlet diameter | 2S (50.8mm) |
| Mixing temperature | 0-4ºC |
| voltage | 380V/50Hz |
| Power | About 7.4Kw |
| Dimension | 2900*1700*2800mm |
| Weight | 4500kg |
| Refrigerant temperature | -5ºC |
| Refrigerant inlet diameter | DN50 |
We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
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China's high-end liquid(beverage) packaging machinery R&D and manufacturing base, is committed to building smart factories with turnkey solutions for liquid(beverage) companies. Since its founding, LiDLi, under the concept of "Driving development through innovation and winning the market with quality", has been providing global customers in the five fields of beverages, dairy, liquors, condiments, and daily chemical products with complete sets of intelligent equipment, including pretreatment system, combi block, blowing system, filling system, secondary packaging system, etc., realizing the dream of "Made in China, Made for World".
From the support of the formulation process, the three-dimensional design of the product container, to the overall layout of the users' factory, from the R&D and design of core equipment, the installation and commissioning of engineering projects, to the end customer professional training, LiDLi has more than production lines in more than countries and regions around the world.
By adhering to high-end positioning, technological innovation, forward-looking layout, its advanced technologies. LiDLi will continue to enhance its design creativity, product quality, and brand reputation to become a widely respected global leading supplier of liquid packaging solutions.
1. We have a professional bottle shape design team and manufacturing service according to customers' requirements.
2. We can provide you with production technology and beverage formulation.
3. We can provide you with a professional factory layout according to your final equipment list.
4. We provide technology training for free, which contains the operation and maintenance training of the machine in the customers' factory.
5. We guarantee all our machines, and parts for two years. After the warranty, we also can offer you the parts for replacement at our bottom price.
