Audited Supplier
UHT series
Provided
Two Years
Customized
CE
Large
Automatic
Static
Plate
Continuous
Heat Sterilization
Physical Sterilization
Microwave Sterilization Equipment
Provided
PLC, Motor, Pressure Vessel, Pump
220V/380V, 110V-240V/50Hz-60Hz
304 Stainless Steel
99.9% Sterilization Rate
High Temperature High Pressure Sterilizing
LiDLi
Film Wrapping
ISO, UL
Jiangsu
8419899090
Product Description
Pasteurizer/UHT Sterilizer/HTST Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization
Introduction Of Sterilizer:
Tubular automatic ultra-high temperature sterilization equipment is professional equipment for an aseptic cold-filling production line. It consists of a plate heat exchanger, tubular heat exchanger, material balance system, material increase system, material cooling system, and steam system. Instantaneous sterilization method, the machine saves energy, the sterilization temperature is constant, the control precision is high, the active ingredient damage is small, and the machine life is long.
Core Outstanding Advantages:
1. This machine adopts the latest energy-saving design, the heating, sterilization, and cooling tubes are about 20-50% more than the previous year, the heat exchange area is large, and the steam is saved. Compared with other sterilizers, the heat exchange area is small, and the steam consumption is large. This machine has low steam consumption and high heat recovery. One ton of equipment can save more than 30 kilograms of steam per hour compared to the same period last year, and steam alone can save more than 50,000 yuan a year. According to customer needs, a high-temp condensate recovery device can be added to save energy.
2. This machine has a large heat exchange area, so the sterilization temperature difference is small. Even if it is shut down due to a fault, it will not cause the material to be damaged due to high temperature. Compared with other domestic models, the temperature difference is large. At the same time, the inner wall cannot be cleaned thoroughly.
3. Due to the small temperature difference, the machine can better protect the active ingredients of the material from being damaged. If the temperature difference is large, it is easy to become unstable due to the large temperature difference when heating up, thereby destroying the excellent active ingredients of the material.
4. Due to the small temperature difference of this machine, the pressure of the material is always greater than the pressure of the superheated water. Even if there is leakage, there will be no risk of the superheated water being mixed into the material. Compared with other domestic models, the temperature difference is large, and the pressure of the superheated water is greater than the pressure of the material. , at any time there is a risk that the hot water will be mixed into the material.
5. The machine is designed with sufficient heat exchange margin, the core heat exchange link is matched with a proportional control valve, the heating curve of the machine can easily achieve constant unity, the operating range and frequency of all valves are minimized, and the valve life can be increased by more than three times, and the overall maintenance of the machine The rate & failure rate are greatly reduced, and the maintenance cost is greatly reduced.
6. The heat recovery and cooling after sterilization adopts a large heat exchange area, which is more energy-saving.
Other Features:
Working Conditions & Design Requirements:
Equipment Configuration List:
Introduction Of Sterilizer:Tubular automatic ultra-high temperature sterilization equipment is professional equipment for an aseptic cold-filling production line. It consists of a plate heat exchanger, tubular heat exchanger, material balance system, material increase system, material cooling system, and steam system. Instantaneous sterilization method, the machine saves energy, the sterilization temperature is constant, the control precision is high, the active ingredient damage is small, and the machine life is long.
Core Outstanding Advantages:
1. This machine adopts the latest energy-saving design, the heating, sterilization, and cooling tubes are about 20-50% more than the previous year, the heat exchange area is large, and the steam is saved. Compared with other sterilizers, the heat exchange area is small, and the steam consumption is large. This machine has low steam consumption and high heat recovery. One ton of equipment can save more than 30 kilograms of steam per hour compared to the same period last year, and steam alone can save more than 50,000 yuan a year. According to customer needs, a high-temp condensate recovery device can be added to save energy.
2. This machine has a large heat exchange area, so the sterilization temperature difference is small. Even if it is shut down due to a fault, it will not cause the material to be damaged due to high temperature. Compared with other domestic models, the temperature difference is large. At the same time, the inner wall cannot be cleaned thoroughly.
3. Due to the small temperature difference, the machine can better protect the active ingredients of the material from being damaged. If the temperature difference is large, it is easy to become unstable due to the large temperature difference when heating up, thereby destroying the excellent active ingredients of the material.
4. Due to the small temperature difference of this machine, the pressure of the material is always greater than the pressure of the superheated water. Even if there is leakage, there will be no risk of the superheated water being mixed into the material. Compared with other domestic models, the temperature difference is large, and the pressure of the superheated water is greater than the pressure of the material. , at any time there is a risk that the hot water will be mixed into the material.
5. The machine is designed with sufficient heat exchange margin, the core heat exchange link is matched with a proportional control valve, the heating curve of the machine can easily achieve constant unity, the operating range and frequency of all valves are minimized, and the valve life can be increased by more than three times, and the overall maintenance of the machine The rate & failure rate are greatly reduced, and the maintenance cost is greatly reduced.
6. The heat recovery and cooling after sterilization adopts a large heat exchange area, which is more energy-saving.
Other Features:
- Hygienic structure - all parts in contact with the fluid are made of high-quality stainless steel; the sterilization tube is made of 316L material to better ensure that the material is not affected.
- Simple operation - the system is centrally controlled by Siemens PLC in Germany, all process detection can be displayed on the touch screen, manually only need to set parameters on the touch screen, and check the stability of the system operation through the data on the touch screen;
- CIP cleaning and superheated water SIP sterilization can be carried out - the equipment is composed of heat-resistant parts, which can be cleaned and disinfected with superheated water and designated chemical solutions;
- The constant flow and temperature of the system - the size of the system output in the production state will not change due to the amount of subsequent equipment, ensuring the constant flow and temperature in the system. Guaranteed bactericidal effect.
| Item Name | Technical Parameters | Item Name | Technical Parameters |
| Equipment Model | WZD-GS-UHT-1(05) | Power Consumption | 4KW |
| Clean State | Own with CIP device | RO Water Consumption | 1T/H |
| Steam Consumption | 150KG/H | Steam Pipe Diameter | DN20 |
| Compressed Air Consumption | 0.3M3/MIN | Compressed Air Pressure | Above 0.6MPA |
| Equipment Weight | 2.2T | Equipment Dimensions | 4400(L)×1500(W)×1600(H)MM |
Working Conditions & Design Requirements:
| UHT Sterilizer Working Conditions & Basic Data | Processing Capacity | 0.5T/H / 1T/H, 500LPH / 1000LPH |
| Feeding Temperature | 25ºC~30ºC | |
| Sterilization conditions | 80-130ºC, 8S | |
| Outlet temperature | 25ºC | |
| Steam Pressure | Above 0.6Mpa | |
| Voltage Wire + Neutral Wire | 380V, 50Hz, AC 380V + Ground | |
| RO Inlet Pressure | 0.2~0.4Mpa | |
| RO Water Pipe Diameter | 32 | |
| Cooling Water Temperature | Cold Water & Tower Water | |
| Cooling Water Pressure | 0.2~0.4Mpa | |
| Maximum Cooling Water Consumption | 4T/H | |
| Cooling Water Pipe Diameter | 38 | |
| Compressed Air Pressure | 0.6~1.0Mpa | |
| Compressed Air Consumption | 0.3NM3/Min | |
| Installed Capacity | 4kW |
Equipment Configuration List:
| No. | Item Name | Model & Specs Details | Qty | Manufacturer | Remark |
| 1 | Tubular Heat Exchanger Host | WZD-GS-UHT-1(05) | 1 | WZD | Shanghai |
| 2 | Brazed Plate Changer | Superheated Water Temperature 130ºC | 1 | Fenghuang | Zhejiang |
| 3 | Balance Tank | 100L | 1 | WZD | Shanghai |
| 4 | Hot Water Tank | 80L | 1 | WZD | Shanghai |
| 5 | Centrifugal Beverage Pumps | 2T, 50M | 1 | Sifang/Yunana | Liyang |
| 6 | Hot Water Pump | 2T,70M | 1 | Nanfang | |
| 7 | Steam Flow Control Valve | 20 | 1 | Sparsac | UK |
| 8 | Steam Pressure Reducing Valve | 20 | 1 | JK | South Korea |
| 9 | Steam Plunger Valve | 20 | 1 | JK | South Korea |
| 10 | Steam Filter | 20 | 1 | JK | South Korea |
| 11 | Manual Flow Control Valve | ¢32 | 1 | Dongzheng | |
| 12 | Medium Ball Valve | ¢51 | Several | Rebecca | Zhejiang |
| 13 | Butterfly Valve | ¢51 | Several | Rebecca | Zhejiang |
| 14 | Pneumatic Butterfly Valve | ¢51 | Several | Rebecca | Zhejiang |
| 15 | Pneumatic Butterfly Valve | ¢51, 316L For CIP Cleaning | Several | Rebecca | Zhejiang |
| 16 | Acid & Alkali Diaphragm Pump | P0.2 | 1 | WZD | Shanghai |
| 17 | 2/4-Way Pneumatic Valve | ¢32 | 2 | Sifang/Yunana | Liyang |
| 18 | 2/3-Way Pneumatic Valve | ¢32 | 1 | Sifang/Yunana | Liyang |
| 19 | Electrical Control Box | 304 | 1 | WZD | |
| 20 | HMI | 1 | SIEMENS | Germany | |
| 21 | Programmable Logic Controller PLC | 1 | SIEMENS | Germany | |
| 22 | Electrical Components | 1 | Schneider | France | |
| 23 | Automatic Temperature Recorder | Paperless Records | 1 | Japan / Kumo | Germany |
| 24 | The Electromagnetic Valve | 1 | AIRTAC | ||
| 25 | Hydrostatic Level Gauge | 1 | Lisen | Shanghai | |
| 26 | Temperature Sensor | Pt100 | 6 | JUMO | Germany |
| 27 | Concentrated Acid, Concentrated Alkali Tank (PE) | 50L | 2 | WZD | Shanghai |
| 28 | Frames, Pipes | 304 | 1 | WZD | Shanghai |
| 29 | Electromagnetic Flowmeter | Union/Clamp Connection | 1 | Lisen | Shanghai |
| 30 | Hydrophobic Valve | 1 | JL | South Korea | |
| 31 | Constant Pressure Valve | ¢32 | 2 | Dongzheng |
