Audited Supplier
ABIS Flexible PCB Manufacturing Capacity
Item | Speci. |
Layers | 1~8 |
Board Thickness | 0.1mm-0.2mm |
Substrate Material |
PI(0.5mil,1mil,2mil),PET(0.5mil,1mil) |
Conductive Medium | Copper foil(1/3oz,1/2oz,1oz,2oz) Constantan Silver Paste Copper Ink |
Max Panel Size | 600mm×1200mm |
Min Hole Size | 0.1mm |
Min Line Width/Space | 3mil(0.075mm) |
Maximum imposition size (single & double panel)
| 610mm*1200mm(Exposure limit) 250mm*35mm(only develop test samples) |
Maximum imposition size (single panel & double panel no PTH self-drying ink + UV light solid)
| 610*1650mm |
Drilling Hole (Mechanical) | 17um--175um |
Finish Hole (Mechanical) | 0.10mm--6.30mm |
Diameter Tolerance (Mechanical) | 0.05mm |
Registration (Mechanical) | 0.075mm |
Aspect Ratio | 2:1(Minimum aperture 0.1mm) 5:1(Minimum aperture 0.2mm) 8:1(Minimum aperture 0.3mm) |
SMT Mini. Solder Mask Width | 0.075mm |
Mini. Solder Mask Clearance | 0.05mm |
Impedance Control Tolerance | +-0% |
Surface finish | ENIG, HASL, Chem. Tin/Sn |
Soldermask/Protective Film | PI(0.5mil,1mil,2mil)(Yellow, White, Black) PET(1mil,2mil) Solder mask (green, yellow, black...) |
Silkscreen | Red/Yellow/Black/White |
Certificate | UL, ISO 9001, ISO14001, IATF16949 |
Special Request | Glue(3M467,3M468,3M9077,TESA8853...) |
Material Suppilers | Shengyi, ITEQ, Taiyo, etc. |
Common Package | Vacuum+Carton |
Monthly production capacity/m² | 60,000 m² |
ABIS Flexible PCB Manufacturing Process
-Double-side Flex-PCB:
Cutting → Drilling → PTH → Electroless Plating → Pretreating → Dry Film Lamination → Position → Exposure → Develop → Pattern Plating → Remove Dry Film → Pretreating → Dry Film Lamination → Position and Exposure → Develop → Etching → Remove Dry Film → Surface Finish → Cover lay Lamination → Lamination → Curing → Immersion Gold → Silkscreen → V-cutting/scoring → Electrical Test → Punching → FQC → Packaging → Shipment
-Single-side Flex-PCB:
Cutting → Drilling → Dry Film Lamination → Position and Exposure → Develop → Etching → Remove Dry Film → Surface Finish → Coverlay Lamination →Lamination → Curing → Surface Finish → Immersion Gold → Silkscreen → V-cutting/scoring → Electrical Test → Punching → FQC → Packaging → Shipment
Flexible PCB Lead Time
Small Batch Volum ≤1 sq meter | Working Days | Mass Production | Working Days |
Single-Sided | 3-4 | Single-Sided | 8-10 |
2-4 layers | 4-5 | 2-4 layers | 10-12 |
6-8 layers | 10-12 | 6-8 layers | 14-18 |
How ABIS Dealing With Flexible PCB Issues?
The first thing we ensure is the right equipment to produce your board. Next, the staff experienced enough to handle the challenge of manufacturing flexible boards.
- Opening a solder mask or overlay enough-different steps of the process might change how a flexible board looks. Etching and plating can adjust the shape of the PCB, which is why you should ensure that overlay openings are of suitable width.
- Choose the materials carefully, also considering other things, such as size, weight, and reliability of the board.
- Control appropriate proximity of solder joints and bending point - the solder joint should be at the required distance from the bending location. If you put them too close, delamination or broken solder pad may occur.
- Control Solder pad spacing - ABIS ensuring there is enough space between the pads and the conductive traces adjacent to them, so that avoiding lamination loss.
Our Advantages
- High-end euipment-high speed Pick and Place Machines that can process about 25,000 SMD components per hour
- High efficient supply ability 60K Sqm monthly-Offers low volume and on-demand PCB production, also large-scale production
- Professional engineering team-40 engineers and their own tooling house, strong at OEM. Offers two easy options: Custom and Standard-In-depth knowledge of IPC Class II and III Standards
Quality Control
-Advanced equipment list
| AOI Testing | Checks for solder paste Checks for components down to 0201 Checks for missing components, offset, incorrect parts, polarity |
| X-Ray Inspection | X-Ray provides high-resolution inspection of: BGAs/Micro BGAs/Chip scale packages /Bare boards |
| In-Circuit Testing | In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems. |
| Power-up Test | Advanced Function Test Flash Device Programming Functional testing |
- IOC incoming inspection
- SPI solder paste inspection
- Online AOI inspection
- SMT first article inspection
- External assessment
- X-RAY-welding inspection
- BGA device rework
- QA inspection
- Anti-static warehousing and shipment
-Persue 0% complaint on quality
- All department implements according to ISO and the related dept has to provide 8D report if any board scrapped to defective.
- All the outgoing boards have to be 100% electronic tested, impedance tested and soldering.
- Visual inspected, we make the inspect microsection before shipment.
- Train the mindset of employees and our enterprise culture, make they happy with their work and our company, it's helpful for them to produce good quality products.
- High quality raw material (Shengyi FR4, ITEQ, Taiyo Solder Mask Ink etc.)
- The AOI could inspect the whole set, boards are inspected after each process
Pre-Sale and After-Sale Service
1 Hour quotation
2 hours complaint feedback
7*24 hour technical support
7*24 order service
7*24 hour delivery
7*24 production run
WELCOME TO ABIS CIRCUITS CO., LTD
Production line
ABIS GROUP is a professional PCB manufacturing which is focused on double side, Multilayer and HDI PCB mass production. The company was established in 2006, We have two factories together, The factory in Shenzhen is specialized in small and middle volume orders and the factory in Huizhou is for big volume and HDI.
| Shenzhen | jiangxi | |
| Area | 10,000 Square meters | 60000 Square meters |
| Employees | 300 | 900 |
| Quality | 20 | 60 |
Administration | 5 | 10 |
| Engnieering | 20 | 90 |
Over Sales | 10 | 20 |
. Shenzhen PCB Factory I (Focus on Prototyping, Quick turn, Medium volume)
| Item | Capacity |
| Raw material | Aluminum base, Cooper base |
| Layer | 1-8 Layer |
| Min.Line width/space | 4mil/4mil(0.1mm/0.1mm) |
| Min.hole size | 12mil(0.3mm) |
| Max. Board size | 1200mm*560mm(47in*22in) |
| Finished board thickness | 0.3-5mm |
| Cooper foil thickness | 35um-210um(1OZ-6OZ) |
| Remain thickness tolerance | +/-0.1mm |
| Hole position tolerance | +/-0.05mm |
| Routing outline tolerance | +/-0.15mm |
| Punching outline tolerance | +/-0.1mm |
| Surface finished | Lead-free HASL, Immersion gold, immersion silver, OSP, etc |
| MC PCB Production capability | 10,000 a.q.m/month |
.jiangxi PCB Factory II (Mass production& HDI)
| Item | Capacity |
| Raw material | CEM1, CEM3, FR1 FR4, Rogers, Teflon, etc. |
| Layer | 1 Layer-20 Layer |
| Min.Line width/space | 3mil/ 3mil (0.075mm/0.075mm) |
| Min.hole size | 0.1mm(drilling hole) |
| Max. Board size | 1200mm* 600mm |
| Finished board thickness | 0.2mm-6.0mm |
| Cooper foil thickness | 18um- 280um (0.5oz-8oz) |
| NPTH Hole Tolerance | +/- 0.075mm |
| PTH hole Tolerance | +/-0.05mm |
| Outline tolerance | +/-0.13mm |
| Surface finished | Lead-Free HASL, immersion gold(ENIG), Immersion silver, OSP, gold plating, gold finger, Carbon INK |
| Impedance Control Tolerance | +/-10% |
| Production capability | 50,000 s.q.m/ month |
Honorable Customer
ABIS CIRCUITS Company is not only trying to give customers a good product, but also pay attention to offering a complete and safe package. Also, we prepare some personalized services for all the orders.
-Common packaging:
- PCB: Sealed bag, Anti-static bags, Suitable carton.
- PCBA: Antistatic foam bags, Anti-static bags, Suitable carton.
- Customized Packaging: The carton outside will be printed the name of the customer address, mark, the customer needs to specify the destination and other information.
-Delivery Tips:
- For small package, we advise to choose byExpress or DDU service is the quickest way.
- For heavy package, the best solution is by sea transportation.
Business Terms
-Accepted Delivery Terms
FOB, CIF, EXW, FCA, CPT, DDP, DDU, Express Delivery, DAF
--Accepted Payment Currency
USD, EUR, CNY.
-Accepted Payment Type
T/T, PayPal, Western Union.
Quotation from ABIS
To ensure an accurate quote, be sure to include the following information for your project:
- Complete GERBER files including the BOM list
- Quantities
- Turn time
- Panelization Requirements
- Materials Requirements
- Finish requirements
FAQ
Q1:When can I get the quotation?
A:We usually quote with 1 hour after we get your inquiry. If you are very urgent, please call us or tell us in your email.
Q2:Can you provide free samples for me?
A:Free samples depend on your order quantity.
Q3:I am a small wholesaler, do you accept small order?
A:It's no problem. If you're small wholesaler, we would like to grow up with you together.
Q4:How many days will samples be finished? And how about the mass production?
A:Generally 2-3 days for samples making. The lead time of mass production will depend on the order quantity and the season you place the order.
Q5:If I order big quantity, what's the good price?
A: Please send the details enquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place etc. We will make the accurate quotation to you as soon as possible.
Q6: How can we know the processing about PCB order?
A: Each Customer will have a sale to contact with you. Our working hours: AM 9:00-PM 19:00(Beijing Time) from Monday to Friday. We will reply your email as soon as quickly during our working time. And you also could contact with our sales by cellphone if urgent.
Q7:Can I have samples to test?
A: Yes, we are pleased to supply module samples to test and check quality, mixed sample order is available. Please note buyer should pay for shipping cost.
Q8:Can you design pcb and make files for us?
A:yes,We have a professional drawing engineers' team that you can trust.
Q9:If all pcb , PCBAs will be tested before delivery if we provide the function testing method?
A:Yes, we ensure that each piece of pcb, PCBA will be tested before shipment, we ensure the goods we sent with good quality
Q10:What is the shipping method?
A:We suggest you using DHL, UPS, FedEX, TNT forwarder.
Q11:How about the payment terms?
A:By T/T, Paypal, Western Union, etc.
ABIS cares every your order even 1 piece!
