500KW-1100LW fully premixed low nitrogen condensate gas-fired boiler

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Shijiazhuang Casiting Trading Co., Ltd.

VIP   Audited Supplier 11 years
Profile Certified by SGS/BV
GARC-LB500-1100KW
onsite, remote online
onsite, remote online
water heating equipment
CE
Horizontal Type
OEM
cast Si-Al alloy
natural gas
heating and cooling
blueflame
Wooden Box
60KW~120KW
Tianjin
84158120
Product Description
Commercial Purpose Fully Premixed Condensing Gas-Fired Heating Furnace:
Power model: 500kW,700kW, 830kW,960kW, 1100kW
Variable frequency regulation:15%~100% step-less frequency conversion adjustment
High efficiency and energy saving: efficiency up to 108%;
Low nitrogen environmental protection: NOx emission is as low as 30mg/m³ (standard working condition);
Material: cast silicon aluminum host heat exchanger, high efficiency, strong corrosion-resistance;
Space advantage: compact structure; small volume; lightweight; easy to install
Stable operation: the use of advanced imported accessories to ensure safe and reliable operation;
Intelligent comfort: unattended, accurate temperature control, make heating more comfortable;
Long service life: the core components such as the Cast silicon aluminum are designed to last more than 20 years
Technical DataUnitProduct Model&Specification
GARC-LB500GARC-LB700GARC-LB830GARC-LB960GARC-LB1100
Rated heat outputkW5007008309601100
Maximum air consumption at rated thermal powerm3/h50708396110
Hot water supply capability(t=20°)m3/h21.430.135.741.347.3
Maximum water flow ratem³/h42.860.271.482.694.6
Mini.Max. water system pressurebar0.2/60.2/60.2/60.2/60.2/6
Max. outlet water temperatureºC9090909090
Thermal eficiency at maximum load 80ºC~60ºC%9898989898
Thermal efficiency at maximum load 50 ºC~30ºC%103103103103103
Thermal efficiency at 30% load (outlet water temperature 30°C)%108108108108108
CO emissionsppm<40<40<40<40<40
NOx emissionsmg/m<30<30<30<30<30
Hardness of water supplymmol/L0.60.60.60.60.6
Type of gas supply 12T12T12T12T12T
Gas pressure(dynamic pressure)kPa3~53~55~85~85~8
Size of water outlet interface of the boiler DN32DN40DN50DN50DN50
Size of return water interface of the boiler DN100DN100DN100DN100DN100
Size of return water interface of the boiler DN100DN100DN100DN100DN100
Size of condensate outlet interface of the boiler DN25DN25DN25DN25DN25
Dia.of smoke outlet interface of the boilermm250250250250250
Length of the boilermm17001700200020002000
Width of the boilermm10001000100010001000
Height of the boilermm14601460148014801480
Boiler net weightkg467495550615671
Electric power source requiredV/Hz230/50230/50400/50400/50400/50
NoisedB<55<55<55<55<55
Electric power consumptionW12401240260026002600
Reference heating aream2700010500125001440016500

Premixed Combustion Technology:
   Premixing technology refers to the premixing of gas and excess air in front of the fan. The premixed air enters the combustion chamber through the wind. The gas servo proportional valve and automatic premix control technology make the gas mix fully proportioned with air in front of the fan. By adjusting the gas proportional valve, gas combustion with high efficiency and low discharge can be realized. A metal fiber burner is used to make premixed gas burn evenly on its surface. Local high temperature is avoided, nitrogen oxide emissions are reduced, and radiation heat transfer is realized.
Condensing Heat Transfer Technology:
   The material of the main heat exchanger, the core part of the full premix low nitrogen condensing gas boiler, is cast silicon aluminum. The main heat exchanger integrates the combustion chamber, flue, and waterway. The cast aluminum heat exchanger has good corrosion resistance. The columnar endothermic column has the largest heat exchange area in a limited volume. The combustion chamber and the export are located above the main heat exchanger. The water inlet is at the bottom. The water temperature increases gradually from bottom to top. The flue gas from top to bottom temperature is gradually diminishing. In order to ensure that each point in the heat exchanger can be adequately heated, water and flue gas flow in reverse place. In that way, the most explicit in flue gas heat and water vapor latent heat is absorbed by the water, the exhaust temperature is reduced effectively, and water vapor is precipitated from the flue gas. This technology can achieve efficiency, energy-saving, and environmental protection authentically.

Product Advantages:
High EffiiciencyEnergy-SavingEvironmental ProtectionSaftyReliableLow Exhaust TemperatureIntelligent
Long Service LifeWide Temperature RangeSilent OperationWide AdaptabilityPersonlized DesignSmall Occupation AreaWorry-free Use
Performance ComparisonConvential Gas-Fired BoilerFully Premixed Low Nitrogen Condensing Gas-Fired Boiler
Thermal Efficiency90%108%
NOx Emission2 levels, basic level5 levels, the cleanest level
Heating-Load Turndown Tationgear/step adjustment15%~100 stepless adjustment on demand
Average Gas Consumption per Square Meter in a Heating Season(4months, in North China)8-10m35-6m3
Combustion Noise During Heating Operationusing ordinary blowers, high noise and high power consumptionusing the world's top stepless frequency convertion blowers/fans, the noise is extremly low
Construction and Installationcomplicated installation and large space requiredsimple installation, requires little space
Boiler Size(1MW Boiler)12m33m3
Boiler Weightlarge mas,heavy weight, inconventient installation, need lifting equipment, high requirements for load-bearing mechanisms, and poor saftythe weight of cast aluminum silicon magnesium alloy is only 1/10 of that of carbon steel. Casters can be positioned and installed, very easy to transport and move
Advanced Safty Control System:
Gas outage protectionSystem water shortage protectionGas pressure protectionAir pressure startup detection
Gas flow air pulse compensationPost-purge protectionPre-purge protectionFlue gas temperature protection
Freeze protectionIon flameout protectionWater temperature sensor failure protectionSystem water overpressure protection
Condensate seal blockage protectionAnitioxidant corrosion protectionOver temperature protectionUltra wide votage operation
We use the wold famous brand components:
Full Premixed Frequency Conversion Blower(EBMPAPST/AEMETK):
DC fan imported from German, more energy conservation;  
Full aluminum exchanger, low noise, stable operation;  
Stepless adjustment of output load, the adjustment is relatively large;  
Precise adjustment of airflow;  
Air and gas are fully mixed inside the blower;  
Intelligen Control System(Honeywell/Reside/Siemens):
Automatic operation, constant outlet water temperature;
Multiple boilers can work in parallel;
A control mode is optional and  available which can control solar and heat pumps in the meantime ;
An outdoor temperature sensor is available and optional that can control the boiler's operation according to weather changes and save energy.
Gas Proportional Valve(Dungs/Honeywell):
The mechanical proportional valve imported from Germany ensures the stable operation of the boiler;  
Broadband regulating air pressure to ensure stable gas supply;  
Zero pressure at the outlet ensures a constant air-fuel ratio.
Metal Fiber Burner(Huitong):
Micro fire hole design, large area, more uniform flame distribution;  
Avoid the existence of local high temperature, combustion more fully;  
Surface covered with metal fiber net, high-temperature resistance, long service life;  
Effectively reduce the flame height and temperature and achieve low nitrogen combustion.
The core components is Condensing Full Pre-mixed Cast Silicon Aluminum Magnesium Alloy Heat Exchanger:
Product specifications include 28kW, 36kW and 46kW;
Compact and reliable structure, lighter weight, specially designed for domestic gas heating; 
Cast silicon aluminum material has high heat transfer efficiency and strong corrosion resistance;
A cleaning opening is installed on the side to facilitate the cleaning of accumulated dust and prevent blockage;
High-end design with large-scale production, the price is internationally competitive.
Product specifications include 60kW, 80kW, 95kw, and 115KW. 
Three water channels are designed in parallel, with small water resistance;
Reverse heat exchange between flue gas and water to strengthen heat exchange; 
One-time cast molding, long service life;
Cast Si_Al material, high heat transfer efficiency, strong corrosion resistance
Suitable for small floor-standing condensing furnace and positive displacement condensing water heater; 
Product specifications include 150KW, 200kW, 240kw, 300kW, 350kW and 400KW. 
Compact structure, light density, and high strength.
Unique waterway design, low resistance.
Heat conduction fin design, stronger heat absorption, and high heat transfer efficiency.
The flue gas goes straight in&out, with low resistance, easy to condense the high-temperature flue
It is made of Si-Al alloy, with high heat exchange efficiency, strong corrosion resistance, and durability.
Product specifications consist of 580KW, 700KW, 830KW, 960KW, 1100KA, 1260KW, 1400KW, 2100KW;
The water volume of the heat exchanger body is 22% larger than that of other similar products, and the cross-sectional area of the water channel is significantly increased;
The chamfer of the water channel is optimized by simulation, and the water resistance is smaller, which greatly reduces the possibility of scaling;
The volume of the combustion chamber is 50% larger than other similar products, and the inner surface temperature of the furnace is lower;
The water channel around the furnace adopts a rotary design, which avoids the problem of dry burning of the furnace body from the structure;
The unique design of the diversion groove in the water channel increases the area of the heat exchanger, enhances the turbulent flow effect, and strengthens the internal heat transfer.

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