Spare Parts for Gyratory Crusher Wear Parts Mn18cr2 Liners Concave Segments
The outer liner of a typical gyratory crusher consists of individual pieces called Concave Segments, each one of these segments needs to be lifted separately during installation and removal. Generally a gyratory crusher has a standard liner of several tiers of concave that need to be changed during a planned shutdown event. And all the concave segments would be removed piece by piece and new concave installed.
Switching to concave segments with a different design is a quick way to reduce both downtime and maintenance. Aslo the material of the lower tier segments shoud harder than other tiers which is wear faster than middel of upper tiers. upper tier The double-tier concave segments are twice as high as regular liners, which leads to 50% fewer wear parts to be changed. And ultimately reduces exposure to risks for the crews performing the reline.
Material Capacity & Following Standards
US | Australia | British | German | South Africa | Japan | China |
ASTM A128/A532 | AS2074 H1A/-H1B | BS3100/ BS4844 | GX 130 MnCr2 | SABS 407 Type 1 & 2 | SCMnH11 | GB/T 5680-2010 |
Austentic Manganese steels 14%MN, MN13CR2, MN18CR2, MN22CR2 MN13CRMO, MN18CRMO, MN22CRMO
High chromium white cast irons Chrome 15%, Chrome 25%, Chrome 30% Cr25NiMo, Cr30NiMo and Etc
Alloy steels Various grades (SWB Germany)
High and low Carbon Steel
Ni-hard 2,3, 4
Material | C | Mn | Si | Cr | Molly | Nikker | P | S | Suit to |
Mn14Cr2 | 1.0-1.3 | Mn:11-14 | 0.3-0.6 | 1.7-2.4 | --- | --- | ≤0.05 | ≤0.03 | Jaw Plate, Side Plate,Mill Liner |
Mn14Mo1 | 1.0-1.3 | Mn:11-14 | 0.3-0.6 | --- | 0.8-1.2 | ---- | ≤0.05 | ≤0.03 | Shredder Hammer, Track Shoe |
Mn18Cr2 | 1.1-1.4 | Mn:17-20 | 0.3-0.6 | 1.7-2.4 | --- | ---- | ≤0.05 | ≤0.03 | Jaw Plate, Bowl Liner, Mantle |
Mn18Cr2Mo0.6 | 1.1-1.4 | Mn:17-20 | 0.3-0.6 | 1.7-2.4 | 0.6-0.8 | --- | ≤0.05 | ≤0.03 | Hard Abrassive Rock Crushing |
Mn22Cr2Mo | 1.1-1.4 | Mn:20-24 | 0.3-0.6 | 1.7-2.4 | ---- | ---- | ≤0.05 | ≤0.03 | Heavy Duty Concave,Mantle |
KMTBCR15 | 2.8-3.2 | Mn:0.6-0.8 | 0.6-0.8 | 14.5-15.5 | 0.2-0.3 | 0.2-0.3 | ≤0.06 | ≤0.06 | Paddle Arm ,Tip And Mixer Liner |
KMTBCR27 | 2.8-3.3 | Mn:0.6-0.8 | 0.6-0.8 | 26.5-28 | 0.3-0.5 | 0.3-0.5 | ≤0.06 | ≤0.06 | Blow Bar, Paddle tip ,VSI Parts,Anvil |
KMTBCR30 | 2.8-3.3 | Mn:0.6-0.8 | 0.6-0.8 | 28.5-30 | 0.3-0.5 | 0.3-0.5 | ≤0.06 | ≤0.06 | Blow Bar, Paddle Tip, VSI Parts |
Cr27Ni2Mo1 | 2.8-3.3 | Mn:0.6-0.8 | 0.6-0.8 | 26.5-28 | 0.8-1.2 | 1.5-2.0 | ≤0.06 | ≤0.06 | Heavy Duty Blow Bars |
Ni-Hard | 2.8-3.2 | 0.2-0.8 | 1.5-2.2 | 8.0-10.0 | 0.3-0.5 | 4.0-5.5 | ≤0.06 | ≤0.06 | Mill Liner, Augers, Paddle Tip |
Martensite Alloy Steel | 0.3-0.6 | 0.8-1.5 | ≤1.2 | 1.8-2.3 | 0.2-1 | 0.5-0.8 | ≤0.06 | ≤0.06 | Blow Bar, Mill Liner and etc |
Carbon Steel | 0.08-0.25 | 0.3-0.6 | 0.15-0.35 | ----- | ---- | ---- | ≤0.045 | ≤0.045 | Torch Ring,Shell , Bowl ,Cone |
Applications:
Widely used in Mining Industry, Quarrying & Aggregate, metallurgical and Recycling industry, construction Plants, heavy engineering Industries , chemical industry and silicate industry for crushing hard and medium hard ore and rock, such as iron ore, limestone, copper ore, sandstone, quartz,Basalt,Granite, Building Waste ,Metal Scrap and so on.
Design and Development Capabilities:
With professional designers and efficient mould making, we can correctly and quickly implement new product development.
Our company trained a group of professional designers, who have gotten long term training in Our company; besides professional skills,we think highly of complementary relationships on the job,and built teamwork,enabled personal experience and collective wisdom to be brought into play or productively. As a result,we can cooperate with customers,swiftly understand and work with them,also gain the trust of painters.
Manufacturing Process:
QC /Testing:
Provide measurement check, Metallographic, machinery performance, hardness, ultrasonic inspection, coloring flaw testing, ultrasonic flaw testing and result a report before shipping
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2.Quality Assurance: We give Warranty of our parts been supplied to Replace a new parts if the Parts having serious quality of crack and uncommon wearing problems. |
3.Wide Coverage: We have wide drawing & Pattern coverage about 80% of popular crusher models available at Market, Crusher ages can be tracked before 1950. |
4.Stock Availability: We Keep the VSI Parts and common crusher in stock enable us to delivery fast. |
5.Flexibility: We are Flexible enough to provide various payment terms to convenience our customers from different region, such as T/T, L/C, DP, Western Union , Udial as etc. and we can do the CIF shipping LCL, FCL, Airfreight, Door to door service .For FOB delivery the items to warehouse at China and can be delivery to Guangzhou and Yiwu. |
6.Customized: We can do customized casting according to the customer drawings and material composition. |
7.Services :Inspection , Property Test report , dimension report and Reverse Engineering according to customer samples. |