Audited Supplier
1500tpd
Construction
CE, ISO9001: 2000, CE
Customized
Automatic
Cement Making Machine
PENGFEI
Seaworthy Packing
1500tpd
China
Product Description
1500tpd cement production Line Rotary Kiln
The department scope designed by our companyThe following contains the subentry list within the scope of all departments designed by our company
Owing to the ambiguity of many documents and deficient information about site and the Owner's requirements, the department design is determined temporarily as follows; Necessary supplement and cancellation will be made with the deeper communication with the Owner.
1) Limestone crush and transportation system;
2) Auxiliary material crush and transportation system;
3) Limestone storage and transportation system;
4) Auxiliary materia storage
5) Raw material propo rtioning system;
6) Raw material Grinding system
7) Raw meal homogenizing;
8) Kiln feeding and exhausted gas treatment system
9) Preheater
10) Rotary kiln
11) Cooler
12) Clinker storage and transportation system
13) Gas system;
14) Gypsum and additive material storage
15) Gypsum and additive material crushing
16) Cement proportioning system
17) Cement Grinding system
18) Cement storage and transportation system
19) Cement packer and transportation
20) Cement bulk
21) No more than 10KV power transforming and distributing station;
22) Center control room
23) Electric room
24) Compressed air station
25) Compressed air pipeline
26) Water supply and drainage
27) Circulation water pond and pump house
28) Water supply pipe network
2.2 The Seller shall supply the main mechanical equipment, electrical and instrument equipment of the production department which will effect the production capacity and economic index.
Performance guarantees
3.1 Total Production Capacity: 1500 t/d
3.2 Max. consumption: 60kWh/t.Clinker
3.3 Heat consumption ≤820 kcal/kg clinker
3.4 Max. dust emission after collection: ≤30mg/Nm3
| Department | Equipment name | Specification | Qty | Weight (t) |
| 1: Preparation of Raw Materials | Apron conveyor for limestone | Capacity: 200 t/h | 1 | ~33 |
| First hammer Crusher for limestone | Capacity: 200t/h Feed size: 1, 000× 800mm Product size: 95%≤ 120mm | 1 | 45 | |
| Second hammer Crusher for limestone | Capacity: 200t/h Feed size: 200mm Product size: 95%≤ 15mm | 1 | 53 | |
| Box feeder or clay | Capacity: 100 t/h | 1 | ~9 | |
| Crusher for clay | Capacity: 60t/h Feed size: 800mm Product size: 95%≤ 25mm | 1 | 23 | |
| Apron conveyor for additive material and gypsum | Capacity: 200 t/h | 1 | ~43 | |
| Hammer Crusher for additive material and gypsum | Capacity: 160t/h Feed size: 800mm Product size: 95%≤ 25mm | 1 | 52 | |
| 2: Raw Meal Preparation | Tube mill | Capacity : 100t/h Feed size : ≤ 25mm Fineness: ≤ 12~14% ( R 80mm) Product moisture: ≤ 1% Motor Power : ~1, 400kW | 1 1 | 180 |
| Mill fan | Capacity : 270, 000m3/h Pressure : 11, 000Pa Motor Power: 900kW | 1 1 | ~18 | |
| ID fan | Capacity : 330, 000m3/h Pressure : 8, 000Pa Motor Power: 1, 000kW | 1 1 | ~20 | |
| Bag house | Capacity : 330, 000m3/h Temp. : 100° C -mill on 200° C -mill off Outlet dust content : ≤ 30mg/ Nm3 | 1 | ~132 | |
| Fan | Capacity: 330, 000m3/h Pressure: 2, 800Pa Motor Power: 500kW | 1 1 | ~23 | |
| 3: Clinker manufacture | Preheater and precalciner | Capacity : 1, 500t/d Cyclone : C1 : 1-Φ 5, 450mm C2 : 1-Φ 5, 450mm C3 : 1-Φ 5, 450mm C4 : 1-Φ 5, 700mm C5 : 1-Φ 5, 700mm Precalciner: Φ 4, 600× 27, 500mm | 1 | ~250 |
| Rotary kiln | Φ 3.5× 54m Capacity : 1, 500t/d Piers : 3 Inclination: 4% Speed : 0.4~4.2r/min Motor Power: 250kW | 1 1 | 320 | |
| Tertiary air duct | Φ 1, 900mm | 1 | ||
| Clinker cooler | Capacity : 1, 500t/d Cooling area : ~39.6m2 Inlet temp.: 1400° C Outlet temp. : 65C+amb. temp. Motor Power: 63kW Clinker crusher | 1 1 1 | ~150 | |
| Burner | 1 | ~3 | ||
| EP for cooler | Gas volume : 255, 000m3/h Inlet temp.: 250° C (Max. 400° C ) Outlet dust content : < 50mg/ Nm3 | 1 | ||
| EP fan | Gas volume : 260, 000m3/h Pressure : 2, 000Pa Motor Power: 185kW | 1 | ||
| 4: Cement manufacture | Cement mill | Mill Φ 3.2× 13m Product fineness: 3200cm2/g Capacity: ~50t/h Motor Power for mill: 1600KW | 2 2 | ~224× 2 |
| Bag filter | Capacity: 100, 000m3/h Outlet dust content : ≤ 50mg/ Nm3 | 2 | ||
| Fan | Capacity: 106, 000m3/h Pressure: 6, 500Pa Motor Power: 280kW | 2 2 | ||
| 5: Cement packing & bulk loading | rotary packer | Capacity: 100t/h | 2 | ~6× 2 |
| Self-auto bag cement truck loader | Capacity: 120t/h | 4 | ~3× 4 | |
