Czxy150-1800 3 Layer High Speed Automatic Corrugated Cardboard Production Line

Price $300000.00 Compare
Min Order 1 Set
Shipping From Hebei, China
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Cangzhou Xiaoyuan Carton Machinery Trade Co., Ltd.

VIP   Audited Supplier 8 years
Profile Certified by SGS/BV
CZXY-150-1800
New
CE
Automatic
Paper
Thick Paper
Steam Heating
1800mm
3 Layer
150m/Min
120m/Min
Vacuum Absorbable
48crmo High Quality Alloy Steel
Acbe as Customer Requirements
320
Imported Famous Brand
CZXY
Plastic Film Wrapping Outside, Container
Corrugated type: A, B, C, E Optional
Cangzhou City, Hebei Province
8441809000
Product Description
WJ150-1800-type 3 layer corrugated cardboard production line
Business quotation § technical parameters                                                     


Main technical parameters and requirements in production line
Type:WJ150-1800-type 3 layer corrugated paperboard production line:
1Effective width1800mm2Design produce speed150m/min
3Three layer economic speed110-150m/min4Five layer economic speed---------
5seven layer economic speed---------6Maximum order change speed---------
7Longitudinal separation accuracy±1mm8Cross-cutting precision±1mm

note
Speed the above targets required to achieve:effective width 1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index100g/--180g/  Ring crush index(N.m/g)≥8   (Water containing8-10%)
Core paper index80g/--160g/   Ring crush index(N.m/g)≥5.5  (Water containing8-10%)
In paper index90g/--160g/   Ring crush index(N.m/g)≥6   (Water containing8-10%)
9Flute combination 
10Steam requirementThe maximum pressure 16kg/cm2Common pressure8-12kg/cm2Use2000kg/Hr
11Electricity demandAC380V 50Hz 3PHThe total power about 220KWThe practical power about 120 KW
12Compressed airThe maximum pressure 8kg/cm2Common pressure5-7kg/cm2use1m3/min
13Space≈Lmin65m*Wmin8m*Hmin4m(The actual drawing to provider to provide audited prevail)
Customer owned section:
1,Steam heating system:proposal with 2000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation. And provide installers with the installation.
 
SpecificationEquipment nameQTYRemark
ZJ-BHydraulic shaftless shaftless mill roll stand3 set¢215mm main shaft, hyperbolic heavy rocker arm, expansion type paper clip head, multi point brake, hydraulic drive lifting, about translation, on medium.
RTRail and Tracks6setThe guide track is 5000mm and the trolley is welded with 10mm.
 
RG-1-900Top paper preheater1set¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°.
RG-1-900Core paper preheater1set¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°.
SF-320FCorrugated
single facer
 
1set¢320mm corrugated main roller, hard chrome plating treatment, high efficiency and energy saving transmission rotation, the use of maintenance-free cylinder pressure, 240 rubber roller.
RG-1-900Double pre-heating1set¢900mm roller, electric adjustment package Angle. The wrapping Angle can adjust the heating area of the paper in the range of 360°.
GM-20
Single layer glue machine
 
1setRoller diameter 270mm. Independent variable frequency motor drive, PLC to adjust the glue gap and man-machine interface.
ZDFConveyor bridge1setMain beam 200mm channel steel, independent variable frequency motor drive paper conveyor.
SM-FDouble facer1setFrame 360 mm national standard channel steel, chrome-plated hot plate 600 mm *16 pieces, hot plate surface grinding, the whole process of hot plate design structure. Variable frequency motor.
FY-CElectric Slitting creasing machine1 setTungsten alloy blade,5 knives, 8 wire type. Electric adjustable knife
NC-150NC Spiral knife cutter knives1setFull AC servo control, energy storage braking, die cutter structure, oil immersed gear transmission, 7 inch touch screen display.
DM-XLMCarton stacker1setServo drive platform lifting, three-stage frequency conversion transmission, automatic counting stacking discharge, import high-strength belt output, paper side standard conveyor frame.
QUAir source system1setCustomers provide their own air source.
DQElectrical control cabinet system1setElectric control system: adsorption single-sided machine, driving part, double-sided machine, glue machine are all using frequency conversion motor, Delta frequency conversion control system. The operation interface is simple and convenient, and the speed display control cabinet is equipped with the speed display, unit call and emergency stop functions of each unit.
ZQSteam system1setIncluding pipe valves, traps, instruments and other steam components in the equipment, customer's own heat source and pipeline.
ZJZGlue station system1setThe pipeline customer is prepared.The glue device is composed of carrier tank, main tank, storage tank, and glue pump and return pump.

1.ZJ-B hydraulic shaftless mill roll stand
A,Technical parameters:
Working wide1800mm 
Paper diameterMAX: 1500mm MIN:300mm
Paper widthMAX: 1800mm MIN:600mm
Weight capacity3T
Paper head sizeTeeth 3 inches 4 inches
brakeGear disc multi point pneumatic
Working air pressure0.4---0.8Mpa
  1. Main performance characteristics:
Use full hydraulic drive to complete the base paper clamping, loosening, moving to the center, left and right translation and other actions, the base paper lifting hydraulic drive.
 The brake adopts multi-point brake system, toothed disc structure, equipped with cooling fan, Airtek pneumatic components, stable tension, super long life.
 Large diameter spindle design, swing arm sliding smoothly, after high-frequency treatment of steel insert guide, super wear-resistant,
 The hydraulic cylinder is arranged by stranded shaft type, does not bear radial force, easy maintenance.
  1. Hydraulic system parameters:
Working pressureHydraulic cylinder working rangeHydraulic cylinder working rangeHydraulic station motor powerSolenoid valve working voltage
16---18Mpa¢100×440mm¢63×1300mm3.7KW --380V -- 50Hz220V--50 Hz
  1. Mainly purchased parts,raw materials and origin:
Serial numberName of main partsBrands or place of originRemarks
01Main shaftDay steel production¢242mm  
02Swing armProduction by ownResin sand gray ironHT200
03WallboardJigang prductionQ235AWelding parts
04BearingC&U 
05Main electrical applianceChintContactor, relay, button
06Hydraulic stationTaiwan oil pump solenoid valve 
2,Paper trolley track
A,Technical parameters:
Track length6000mm 
Earth rail troughSingle slot
Main frame14 channel steel and ¢20mm cold drawn round steel

B
,Structural feature:
 The track is buried as a whole, and the main frame is welded with ¢20mm cold-drawn round steel. The length of the track is 6000mm.
 Each paper holder is equipped with two paper trolley from both sides of the paper can be loaded at the same time. Push the web into place.
C,Mainly purchased parts, raw materials and origin:
Serial numberName of main partsBrands or place of originRemarks
01Track and paper trolleyTanggang or JigangNO14 channel steel,Q235A,steel strip
02BearingC&U  
3,R900B Top(core) paper preheater

A,Technical parameters:
Working wide1800mm 
Diameter of preheat roller¢900mm
Angle adjustment range0°-360°
Angle shaft diameter¢600mm×2
Steam temperature200ºC
Steam pressure1.2Mpa
Working power380V   50Hz   3PH
Motor power250W   short(S2)working system
B,Structural feature:
 Used for preheating single-side corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat
 The surface of each roll is polished and chrome-plated. The surface friction is small and durable.
 Electric adjustment wrap Angle, wrap Angle can be rotated in 360° range to adjust the heating area of the paper.
 Preheating roller adopts flat head design.
C,Mainly purchased parts, raw materials and origin
Serial numberName of main partsBrands or place of originRemarks
01FrameworkTang Steel ProfileWelded parts stress relief
02Steam rotation jointQuanzhou yujie 
03PreheaterHangang or jigangQ235Bpressure container board
04Seat belt bearingZhejiang Fifth Ring  
05RV ReducerShanDong DeZhouRV75
06Main electrical appliancesChintContactor, relay, button

4,R900B Double pre-heating

A,Technical parameters:
Working wide1800mm 
Diameter of preheat roller¢900mm
Angle adjustment range0°-360°
Angle shaft diameter¢600mm×2
Steam temperature200ºC
Steam pressure1.2Mpa
Working power380V   50Hz   3PH
Motor power250W  short(S2)working system
B,Structural feature:
 Used to preheat single-sided corrugated paper and face paper, improve the temperature, conducive to bonding, moisture control, cardboard flat
 Roller surface grinding and hard chrome plating treatment, surface friction is small, durable.
 Electric adjustment package Angle, package Angle can be rotated in 360° range to adjust the paper heating area.
The preheating roller adopts the flat head design, which conforms to the national standard of a type of pressure vessel, and has a pressure vessel certificate.
C,Mainly purchased parts, raw materials and origin
Serial numberName of main partsBrands or place of originRemarks
01FrameworkTang Steel ProfileWelded parts stress relief
02Steam rotation jointQuanzhou yujie 
03PreheaterHangang or jigangQ235Bpressure container board
04Seat belt bearingZhejiang Fifth Ring 
05RV ReducerShanDong DeZhouRV75
06Main electrical appliancesChintContactor, relay, button

5,SF-320F Single facer

A,Technical parameters:
Working width1800mm 
Design speed150m/min
Economic speed120-150m/min
Paper feed range1800--800mm
Steam temperature120ºC
Steam pressure1.2Mpa
Working power380V  50Hz   15KW
B,Structural feature:
Main corrugated roller: ¢320mm (depending on the type of corrugated), pressure roller ¢325mm, preheating roller ¢400mm.
Negative pressure design, low heat loss, so that the core paper can be evenly compressed and attached to the surface of the corrugated roller, so that the corrugated better forming, because the pressure is uniform, the top of the corrugated can be better, evenly coated with glue, so that the single-sided corrugated paper is better.
Corrugated roller is made of 48CrMo high quality alloy steel, tempered, medium frequency quenching, surface after grinding hard chrome plating treatment, surface hardness HV1120 degrees or more.
Corrugated roller, pressure roller, etc., adopts a cylinder control system with high stability, and has a pressure control buffer effect.
The amount of glue is controlled by electric adjustment, and the glue separator is electric.
Gluing system, in addition to easy cleaning, more conducive to maintenance, repair work.
Simple operation control system, touch screen operation interface, with color map display operation status, function selection, fault indication, exclusion and parameter setting, etc., can show that the machine is fully functional, easy to operate and humanized.
Built-in adjuster with spray system to adjust core paper temperature and moisture.
The main and auxiliary corrugated roller and pressure roller bearings are made of high temperature grease to ensure the bearing life and smooth operation.
C,Main component parameters:

Part name
Craftsmanship
SpecificationMaterialSurface treatment
Corrugated rollerMain roll
¢320mm
48CrMAo Alloy steelChrome plating
Pressure roller¢325mm 45# steelHardened round grinding chrome plating polishing
Glue roller¢240mm45# steelRound grinding and pressing pit mesh chrome plating
Fixed paste roller¢140mm45# steelRound grinding chrome
Preheat roller¢400mmQ235BRound grinding chrome
Paper guide roller¢110 mm45# steelRound grinding chrome
D,Main dynamic parameter:
NamePowerVoltageFrequency
Main drive motor22KW380V50HZ
High-pressure suction motor22KW380V50HZ
Adjustable glue push rod100W380V50HZ
Glue adjustment motor120W*2380V50HZ
Motor of glue department2.2KW380V50HZ
E,Main parts brand and origin:
Serial numberMain part nameBrand or place of originRemarks
01Box rackSelf-producedHT250
02Rotary joint and metal hoseFuJian 
03Main drive motorHebei22KW variable frequency motor
04RV reducerTaiwan city-state or Wanxin 
05BearingC&U 
06Seat belt bearingZhejiang Fifth Ring  
07High pressure fansTangshan Shangwei22KW
08Pneumatic ComponentsSono 
09The electromagnetic valveSono 
10Low-voltage electrical appliancesChintContactor, relay, button
6,ZDF-1800 Conveyor bridge

A,Technical parameters:
Working width1800mm 
Design speed150m/min
Bridge layer1 layer
Working power380V  50Hz   6KW
  
  
B,Structural feature:
★ The flyover part is to lift the single-sided corrugated paper produced by the single-sided machine, lift and transport it to the gluing machine after gluing, enter the double-sided machine for laminating, slow transportation, with sufficient paper storage, convenient for not stopping for paper change, the use of electric correction, automatic tension control, so that the single-sided corrugated paper alignment and tightening.
★ This part is the main beam of No. 16 channel steel, No. 16 I-steel, No. 63 Angle steel, columns and other connections, reasonable structure. High speed does not jitter. Transportation, storage part of the galvanized steel plate, low friction, climbing ladder 2 sets, both sides of the 1.2 inch safety guardrail. High strength herringbone pedal to ensure the safety of personnel and convenient operation.
★ Lift part independent frequency conversion drive. High strength non-joint belt corrugation without indentation, the upper layer slow long-distance transmission, not easy to break paper.
★ Both sides of the hydraulic support are equipped with adjustable roller to ensure the balance of tension at both ends of the paper and uniform preheating.
C,Main dynamic parameters:
NamePowerVoltageFrequency
Single-facer corrugated paper lifting motor3KW 380V50HZ
Bridge adsorption fan3KW 380V50HZ
Adjusting board wide motor250W380V50HZ
D,Main parts brand and origin:
Serial numberMain part nameBrand or place of originRemarks
01The bridge main skeletonTiangang or tanggang No. 16 channel steel, No. 16 I-beam steel, No. 12 channel steel, No. 63 Angle steel, 40*80 square steel and so on.
02GuardrailTiangangФ42mm Low pressure fluid pipe
03Paper lifting beltShanghai PVC conveyor belt
04Cardboard conveyor beltHebei Parallel transport rubber band
05Frequency converterDelta or HuiChuan 
06BearingC&U 
07Seat belt bearingZhejiang Fifth Ring  
08Paper width adjustment reducerShangdong jinbuhuan reducer 
09Paper motor(frequency)Hebei hengshui  
10Conveying roller and paper roller ,over paper rollerTiangang Seamless steel pipeChrome plating
11Low-voltage electrical appliancesChintContactor, relay, button
7,GM-20 Single layer glue machine
A,Technical parameters:
Working width1800mm 
Design speed150m/min
Economic speed120m/min
Glue volume adjustment range0.08-0.6mm
Number of anilox roller32 lines
Preheating cylinder temperature range150-200ºC
Working power380V  50Hz   7KW
Air source system0.4-0.9Mpa
Pressing methodPneumatic
B,Structural feature:
★ The single-layer gluing machine is the corrugated paper transported from the bridge, which is preheated and heated, then coated with glue again, and then enters the double-sided machine for gelatinization and lamination to produce three layers of cardboard.
★ Frame cast iron structure, stable performance, the upper and middle preheater diameter 320mm, improve the paper temperature to facilitate glue gelatinization, double press roller design glue uniform, stainless steel glue tank, automatic circulation of glue supply.
★ After the surface of the roller is tempered, the inner hole is processed, and the surface of the dynamic balance is finely ground and engraved with a pit pattern. Large diameter uniform roller dynamic balance treatment, copper plate scraping glue, glue uniform, save glue, save steam, cardboard flat
★ The transmission of the gluing unit is directly connected by the variable frequency motor through the reducer structure, and the linear speed of the gluing roller is synchronized with the double-sided machine by the variable frequency control. Angle sensor, PLC, touch screen man-machine interface display. According to different paper, different speed automatic control of the amount of glue, according to different types of roller automatically adjust the gap, no accumulation error.
C,Main component parameters:

Part name
Craftsmanship
SpecificationSurface treatment
Glue roller¢270mm Round grinding and pressing pit mesh chrome plating
Fixed paste roller¢140mmRound grinding chrome
Pressure roller¢110mmRound grinding chrome
Paper shaft¢70mmRound grinding chrome
Preheating cylinder¢400mmRound grinding chrome
D,Main dynamic parameters:
NamePowerVoltageFrequency
Rubber roller active motor3.7KW*1380V50HZ
Glue adjustment speed reducer200W380V50HZ
Roller gap adjustment motor200W380V50HZ
Rubber pump motor2.2KW380V50HZ

E,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01Glue roller and paste rollerTiangang45# steel
02Preheat rollerTiangang or JigangQ235B Container board
03BearingC&U 
04Bearing with seatZhejiang Fifth Ring  
05Pneumatic ComponentsAirTac 
06Low-voltage electrical appliancesChintContactor, relay, button
07PLC and inverterDelta  
8,SM-F Double facer

A,Technical parameters:
Working width1800mm 
Design speed150m/min
Economic speed100-150m/min
Hot plate number600mm×16piece
Cooling section length4meters
Temperature requirements160-200ºC
Steam pressure0.8-1.3Mpa
Air pressure0.5-0.6Mpa
Working power380V  50Hz   70KW
  
B,Structural feature:
★ Double-sided machine is glued single-sided corrugated paper and face paper, heating board heating, glue gelatinization, stereotyped production of flat cardboard.
★ The surface of the heating plate is grinded, the width of the hot plate is 600mm, a total of 16 heating plates, the hot plate plane plating process, the cooling length is 4 meters. The inside of the hot plate is a partition isolating structure, which makes the steam flow in an S-shape, and the steam and water separation function is obvious, which improves the steam utilization rate. The heating plate is made of a container plate, which meets the national standard of a class of pressure vessels, with a pressure vessel certificate and inspection certificate.
★ The hot plate adopts pneumatic pressure plate structure. Pressure plate lifting adopts pneumatic structure. 10 spring pneumatic pressure plates are standard
★ The heat conduction pipe of the heating plate is divided into several sections to control the temperature, and the temperature display is provided.
★ Cotton webbing through the correction pneumatic valve, manual correction is centered, using double cylinder control S-type cotton webbing tensioning device. A large amount of tightening,
★ The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, and the lower conveyor belt can automatically correct the deviation and adjust the center, and can also be manually adjusted on both sides.
★ The surface of the drive roller is coated with wear-resistant adhesive, in a herringbone structure, and with a medium height to ensure the smooth output of the cardboard.
★ The driving gear is made of cast steel ZG-500 material, and the gear is lubricated by oil immersion.
★ Electrical components using international well-known brands, devices work stably, reliable operation.
★ The main drive motor is variable frequency speed regulating motor, low speed torque, wide speed regulating range, energy saving and high efficiency.
★ The main skeleton adopts high strength national standard profile, solid structure, beautiful appearance, suitable for high-speed work.
C,Main component parameters:

Part name
Craftsmanship
SpecificationSurface treatment
Upper drive rubber roller¢700mmCovered with wear-resistant rubber
Lower drive rubber roller ¢700mmCovered with wear-resistant rubber
Front and rear driven belt roller¢200mmRound grinding chrome plating polishing
Top tension roller¢120mmRound grinding chrome plating polishing
Upper belt adjustment roller¢120mmRound grinding chrome plating polishing
D,Main dynamic parameters:
NamePowerVoltageFrequency
Main drive motor70KW380V50HZ
E,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01Main skeletonTiangang or lai gang production profilesNO.40channel and NO.16 I-beam
02Drive wallboardHeBei  HanDanQ345
03Heat boardTiangang or JigangQ235B container board made
04Main drive motorHengshui, Hebei Province30 KW Frequency motor
05Cotton webbingShenYangCotton webbing thickness:9mm
06TrapBeijing drain Valve FactoryFloat
07Low-voltage electrical appliancesChintContactor, relay, button
08Pneumatic ComponentsAirTac or sono 
09Frequency converterDelta  
10BearingC&U 
11Bearing with seatZhejiang Fifth Ring  
9,FY-C Electric Slitting creasing machine
A,Technical parameters:
Working width1800mm 
Design speed150m/min
Max. speed150m/min
Mechanical configuration5 Knife 8 lines  
Min cutting width160mm
Minimum creasing width70mm
Cutter wheel positioning accuracy±0.5mm      
Horizontal movement of the whole machine±100mm
B,Structural feature:
★ Synchronous motor electric control knife, manual wiring. Precise size.
★ Two kinds of pressure line form: convex to concave, convex to flat, two kinds of pressure line form can be automatically converted. The depth of the press wheel can be automatically controlled by the computer, and the line shape is good and easy to bend.
★ Using thin tungsten steel alloy knife, sharp blade, service life of more than 8 million long meters. Knife sharpening is electric control, automatic knife sharpening or manual knife sharpening, can be edge cutting edge sharpening, improve production efficiency.
★ Imported synchronous belt drive, thin cutter seat and linear bearing support, accurate positioning size, no accumulation error.
★ Scuttling and pressing line are driven by independent variable frequency motor.
C. Main dynamic parameters:
namepowerVoltagefrequency
Row of single pole line servo motor0.37KW380V50HZ
Slitting variable frequency motor 4KW 380V50HZ
D, Brand and origin of main components:
serial numbermain item namebrand or originRemark
01frameShandong Jinan SteelQ345
02Solenoid valve, cylinderAirTac Taiwan 
03bearing HRB or C&U 
04Pillow block bearingZhejiang Fifth Ring 
05Tungsten Alloy BladesSichuan Boyan¢ 260mm _
10,NC-150 NC Spiral knife cutter knives
A,Technical parameters:
Working width1800mm 
Design speed150m/min
Economic speed100-140m/min
Min. cutting length500mm
Max. cutting length9999mm
Cutting accuracy±1mm
Working power380V  50Hz  30KW
 
  1. Structural feature:
★ Can store 200 groups of orders, change the cutting paper specifications quickly and accurately, without stopping the order, and can achieve computer networking, convenient production management.
★ Tool shaft transmission gear adopts high frequency hardening of precision forged steel material to achieve no backlash transmission, and adopts advanced keyless connection mode to achieve high transmission accuracy.
★ Circular die machine configuration, servo motor direct drive, high die cutting precision, die cutting stick small straight design, low inertia, energy saving and high efficiency, plus color identification system
★ Before and after the paper feed wheel are using the sun wheel press paper, smooth transmission, uniform pressure, not easy to crush the board or cause blockage.
★ This model is energy storage braking (non-energy consumption braking), low energy consumption in the production process, the average power consumption is 1/3 of the ordinary NC cutting machine, saving more than 70% of electricity, to achieve the goal of saving money.
★ Precision adjustable no-backlash gear, to ensure accurate mesh, running balance.
★ Oil bed lubrication is distributed in each gear position for oil supply, lubrication and cooling.
★ Knife roll: high quality precision forged steel, balanced treatment, with good stability.
C,Main dynamic parameters:

Part name
Craftsmanship
SpecificationSurface treatmentSpecial treatment
Cross cutting the upper and lower knife axis¢200mmConditioningDynamic balance
Front lower conveying roller¢156mm Round grinding chrome plating polishingDynamic balance
Rear lower conveyor roller¢156mm Round grinding chrome plating polishingDynamic balance
Paper shaft¢160mmWrapped siliconeDynamic balance
Output sun gear¢160mmPolyurethaneIntensive
D,Main dynamic parameters:
NamePowerVoltageFrequency
Main drive servo motor22KW  380V50HZ
Paper feed motor1.5KW(Frequency adjustment speed)380V50HZ
E,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01Box rackSelf-producedHT250
02Knife rollTiangang Precision Forging42CrMo
03Full AC servo motorFaith22KW
04Paper frequency conversion motorHebei Hengshui Yongshun electric machine factory 
05Flying shear servo control systemFaith 
06Tightening sleeveXianYang ChaoYue 
07Bearing with seatZhejiang Fifth Ring 
08Low-voltage electrical appliancesChintContactor, relay, button


11,DM-XLM Carton stacker
A,Technical parameters:
Working width1800mm 
Design speed150m/min
Economic speed120-150m/min
Maximum stacking length3500mm
Maximum stacking height150mm
Working power380V  50Hz  17KW
B,Main performance characteristics:
★ Gantry type stacking. Order change time 5 seconds, can automatically count, automatic cross out, automatic order change.
★ Synchronize with the production management system, order management, centralized management, automatic order change without slowing down.
★ The waste of raw tube change is less than 700mm.
★ Crawler type stacking platform, AC servo control lifting, stacking smooth and neat;
★ When the stacking reaches the set amount, the frequency conversion control automatically and smoothly horizontal paper discharge;
★ Tailgate AC servo control positioning, automatic, fast and accurate adjustment when changing orders;
★ Tailgate can be automatically shifted, suitable for small order stacking;
★ The conveying side is standard with electric conveying frame and double station trolley.
★ Independent sealed control cabinet, electrical equipment in dust-free, environment operation;
★ Color touch screen display, easy to operate.
★ Automatic operation control, improve efficiency, save manpower, reduce the labor intensity of operators;
C,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01FrameTiangangMain frame No. 16 channel steel
02PU Leather beltShangHai 
03Frequency converterTaiwan Delta3.7KW
04Horizontal reducerShanDong 
05ContactorSchneider 
06Roller shaftTian Steel seamless steel pipe 
12,ZJ-Glue station system
A,Technical parameters:
The maximum amount of glue made by hand1 T 
Glue-making methodtwo-step method
Bulk stirringHorizontal stirring
Carrier stirringVertical mixing
Storage tank capacity1T
Working power supply380V  50Hz  5KW
  
  
  
B,Main performance characteristics:
Provide starch adhesive for single side corrugating machine, glue coating machine and other glue equipment. Through the rubber pump pipe. The glue making device is composed of carrier tank, main tank, storage tank, glue pump and glue pump.
Horizontal glue making machine can prepare the main glue and carrier glue at the same time, and mix and stir, large amount of glue. The glue liquid in the storage bucket of the glue room is transported to the storage bucket of each glue equipment by the glue pump to provide the glue liquid for the equipment.
 
C. Parameters of main components
Component nameSpecificationMaterialpowerremarks
Horizontal body glue mixer1200mm×1000mm×900mmQ3454KWHebei Hengshui Electric Machine
Carrier mixer¢800mm×900mmQ3451.5KWHebei Hengshui Electric Machine
Single facer machine, glue glue bucket¢800mm×1000mmQ345  
Glue storage bucket¢1200mm×1200mmQ3451.5KWHebei Hengshui Electric Machine
Low-voltage applianceSchneider  Contactors, relays, buttons
13,Steam System
A. Technical parameters:
1Steam consumptionAbout 1.2T/h
2Use a heat source2t/h
3Steam pressure1.25Mpa
4Maximum temperature inside the pipe170-200ºC
B. Main performance characteristics:
★ Deliver heating energy for each heat equipment in the production line to maintain the stability of the working temperature.
★ Each unit is designed as an independent small unit steam supply system, saving energy and convenient adjustment.
★ Each group of drain units are equipped with a drain bypass, and the equipment is cooled rapidly when it is stopped.
★ Float trap, with empty device, stainless steel check valve to prevent leakage.
★ The pipe system and the rotating heating parts are flexibly connected with metal hoses to extend the service life of the rotating joint.
★ All organic internal steam pipes are made of seamless steel pipes to ensure the safety of use under normal pressure.
 
C,Main parts brand and origin:
No.NameBrand or originremarks
01Swivel joint, metal hoseQuanzhou Yujie 
02Steam trapPekingFloat ball type
03Globe valve, ball valveChina Yuanda 
04Check valveZhengzhou Yuming 


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