Audited Supplier
LTY-PE-WDG-L
24 Hours After-Sales Service to Help Customer
1 Year
Plastic Bottle
PE
Single-Screw
Automation
Computerized
QS, GMP, ISO9001:2008, CE
LOYALTY
Wrapping Film Packing/Wooden Case
500kg/h
China
Product Description
The process of this automatic production line for plastic crushing and washing is as following:
Plastic raw materials conveying --- Wet crusher--- Friction washer--- Swim-/Sink tank --- Mechanical dryer--- Thermal dryer--- Storage Hopper
B Specification of the machines above
| 01. | Lifting Conveyer () |
| Working Length: 4500mm Light Rubber Conveying Belt: 600mm wide Conveying Speed: 8-15m/min Motor: 1.1kw  | |
| 02. | PCZ 800/800 Crusher (with water) () |
| Motor: 55kw Feeding Mouth: 800×800mm Rotator: 6pc Stator: 4pc Material of Knife: W18Cr4V (W- series high speed steel) There is over-load emergency switch. The advantage of crushing with water: rough remove sand at the first step. Cutting Chamber: The cutting chambers are entirely made of high hardness steel fine ground before assembly. Long life is ensured by the use of heavy wall thickness and high grade materials that will not contaminate the material being ground. The design allows for easy disassembly, repair, and maintenance. Knives: Knife with "V"-type cutting, even cutting material, reducing energy consumption, reduce noise, the knife is very convenient loading and unloading. The knives are manufactured form high W18Cr4V for high strength, maximum breakage resistancd, and durability. The design for easy replacement. Rotor: Rotors are made of the finest material (40Cr) for toughness and carefully balanced for stable running. The "V" shaped rotor knives are easy to change and produce a consistent particle size. Drive Pulley: The pulleys are fitted to the rotor shaft with taper lock bushings for maximum security. The inertia effect of the massive pulley assures steady,reliable operation while the taper lock mounting provides ease of maintenance. Screen: The long life screens are either machined from high Strength material or formed from high grade plate as required.Many different hole sizes are offered and easy change allow you to tailor the machine to your needs.  | |
| 03. | Friction Washing Machine () |
| Motor: 11kw Screw: ф300mm Diameter of mesh: 3mm Screw Rotating Speed: 900rpm Length: 3000mm This machine has the self dirt-draining function. The parts contacted the raw material are made of stainless steel. Working Principle: With the high speed rotating screw, the sand and soil dirt could be separated.  | |
| 04. | Deposit and Float Washing Machine () |
| Washing Roller Motor I: 0.55kw Washing Roller Motor II: 0.55kw Dirt Collecting Motor: 1.5kw Dirt Draining Motor: 1.5kw Driving method: chain with speed reducer Length: 4600m Width: 1200m High: 1760 mm The parts contacted the raw material are made of stainless steel. Function: It has the dirt collecting device can drain the dirt deposit at the bottom of the washing tank. There are one pull forks and three pull drum, which are rotating slowly, before the material was send to the dewatering machine, the dirty and soil was clean up absolutely. And the dirty and soil was deposit at the bottom, there is a screw pull them to the discharge port, then discharge them out.  | |
| 05. | Screw Feeder () |
| Motor power: 1.5kw Diameter: ¢250mm Effective Length: 2500mm The parts contacted the raw material are made of stainless steel. Function: Connected with deposit and float flume, when the Material after Washing, all of material was drop into the screw feeder, and then with the feeder helical rotating, the material was send to dewatering machine.  | |
| 06. | Dewatering Machine () |
| Motor: 22kw Rotating Speed: 1270rpm Diameter of mesh: ¢3mm The parts contacted the raw material are made of stainless steel.  | |
| 07. | Pipe Drying System () |
| Heating Power: 30kw Blower Motor: 7.5kw The pipes are made of stainless steel and diameter is 159mm. Function: The pipe was made of stainless steel; its shape is "U" flexible, as the material out of dewatering machine, there is a blower, and a heating box, as the heat box generate heat, the blower blowing, so the material was heat and it's water content was removal, meanwhile material was blew to the storage hopper.  | |
| 08. | Storage Hopper () |
| Volume: 0.5m³ Diameter: 600mm Height: 1000mm The parts contacted the raw material are made of stainless steel.  | |
| 09. | Control Panel () |
| SIEMENS AC contactor RKC Intelligent Temperature Control Instrument Digital Display The working state of every part of the machinery will be show on the panel. There is emergency stop switch on the panel.  |
. The Part of PE Granulating Line (Hot Cut) (Output: 250kg/h)
A Process description
B Specification of the machines above
| 01. | Screw Conveyer () |
| Motor power: 1.5kw Diameter of feed pipe: 114mm Material: stainless steel The parts which are contact with material are made of stainless steel. | |
| 02. | Force Feeding Machine () |
| Motor power: 4kw ( equipped with transducer ) Diameter of storage hopper: 750mm Height of storage: 1100mm Feeding model: corkscrew feeding The parts which are contact with material are made of stainless steel. | |
| 03. | SJ120/30 Extruder () |
| Diameter of screw: 120mm Material of screw and barrel: 38CrMoAl, which is hardened by nitriding treatment. L/D: 30/1 Effective length of screw: 3600mm Rotate speed: 65-110rpm Motor power: 90kw, ( equipped with transducer ) Heat power: 8kw*7, ceramic heater Cooling power:0.25kw*7, wind cooling Vacuum Pump Force Exhausting Power: 2.2kw (For good quality pellets) Screw Type: Specially designed for PP/PE. With air and water venting outlet. | |
| 04. | Die head and net change device () |
| Non-stop Hydraulic Screen Changing Device, Hydraulic pump power: 2.2kw Heating Power: 8kw Diameter of filter net:200mm Die head: Φ3.2mm×36 There is a pressure sensor to warn over pressured, for alarming when overloaded, to remind you of changing the mesh. The mould head and screen change device is made of 40Cr and nitrogen treatment, the surface is hardened. It has special moulds for PP/PE Film pelletizing and unstop net change device. | |
| 05. | Water-Ring Pelletizer () |
| Cutting Motor: 2.2kw, equipped with transducer Quantity of blade: 4 PC Water Pump Power: 3kw The parts contacted the raw material are made of stainless steel. | |
| 06. | Dewatering Machine () |
| Motor: 4kw Rotating Speed: 1400rpm The parts contacted the raw material are made of stainless steel. | |
| 07. | Storage Hopper () |
| Blower power: 2.2kw Volume: 1000L The parts contacted the raw material are made of stainless steel | |
| 08. | Control Panel |
| SIEMENS AC contactor RKC Intelligent Temperature Control Instrument Digital Display LP transducer The working state of every part of the machinery will be show on the panel. There is emergency stop switch on the panel. |
