Continuous Press Production Line for Ultra Thin MDF/HDF

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Suzhou Yiweite Machinery Manufacturing Co., Ltd.

VIP   Audited Supplier 3 years
Profile Certified by SGS/BV
Lifetime After-Sales Service
12 Months
Hot Press Machine
Automatic
ISO
300~1500 M3/D
4,6,7,8,9 Feet
0.8~20 mm
915~2800 mm
1830~5490 mm
Max. 2500 mm/S
OEM
Wooden Package
China
8479300000
Product Description

Main characteristics

 
  1. The ability of system design and project organization. We can provide the solution of production line and all the equipment;
  2. The equipment of production line is easy to use. We also provide service of operation and management to our customers;
  3. Our equipment also owns stable quality, reliable operation and low-frequency maintenance because of the ability of manufacture and quality guarantee;
  4. Saving of raw material and energy consumption based on reasonable hydraulic press and heat distribution;
  5. The advanced control system with intelligent method and remote monitor.
 

Summary of process flow

 

 

Economic and technical data

ItemUnitSpecification
Capacitym³/d300~1500
Width of production linefeet4,6,7,8,9
Final board thicknessmm0.8~20
Final board widthmm915~2800
Final board lengthmm1830~5490
Press speedmm/sMax. 2500
 

Key equipment

Drum Chipper


The drum chipper is the special equipment for producing perfect chips. It is used in paper plant, particle board plant, fiber-board plant and chips bases. By which, logs and small wood are cut into high quality chips with even length and uniform chip thickness, it is also suitable for the chipping of branches and twigs, planks and etc. The chip length is different in accordance with the requirement of paper plant, particle board and fiber-board industries, so in order to meet this need, our company improve different kind of drum chippers recently, and the new type machine has more advantages. All the features show that it is an ideal equipment for chip production which can be uses all over the world.

Speciifcations/ModelBX2113/13BX2116BX2120
Rotor diameter (mm)130016002000
Number of rotor knives (pieces)4x24x23x2
Feed opening (mm)400x1250600x1250850x1250
Max diameter of raw material (mm)250310370
Chip length (mm)303035
Capacity (m3/h)132185190
Main drive motor power (kW)4507101000
Feed roller motor power (kW)11x218.5x222x2
Pump motor power (kW)2.243
Machine net weight (kg)205403200055000
Overall dimension/LxWxH (mm)5484x5400x18604360x3150x22007970x7150x2750
 
Refiner
Pressurized refiner adopts the patents and combined international advanced technology. The technical data and performance are close to the advanced level of world-famous similar products. The refiner has advanced structure, high automatic and easy operation, reliable and precision running, which can produce high quality fiber with lower moisture.
Pressurized refiner can be used for MDF/HDF production line with capacity range from 30,000 to 300,000cbm per year.
SNItemModel45/4850/5454/58
  Cacacity(ton/h)13-1820-2626-30
1Feeding screwDiameter(mm/inch)Φ406/16Φ475/18Φ500/20
2 Motor power(kW)406(DC)450(DC)550(DC)
3SizeOutput diameter(mm)Φ1175Φ1370Φ1600
4 Height(mm)900090009000
6Motor power of conveying screw(kW)45(DC)75(DC)75(DC)
7Size of conveying screw(inch)161820
8Main motor power(kW)3000-35504000-45004500-5600
9Diamteter of refiner segment(inch)45,4850,52,5454,58
10Seal of main shaftMechnical sealMechnical sealMechnical seal

Dryer and Energy Plant
Forming Station

 
The forming head consists of 42 needle rollers and blade rollers. The rotation speed and direction of the forming head rollers are adjustable. They convey and distribute the fibre homogeneously on the forming belt.
 
Forming width:2,700 mm
Min. Forming density:25 kg/m³
Volume of the fiber bin:100 m3
Forming capacity:1,700m3/h

Continuous Press
 
Convert the mat into master board under the heat and pressure.
Heating plate length:20,000 mm
Heating plate width:2,650 mm
QTY of press frames:24 pcs
Steel belt width:2,670 mm
Steel belt thickness:2.8 mm
Roller rod length:2,700 mm
Roller rod diameter:20 mm
Steel belt driving drum diameter:2,040 mm
Feeding belt nose roller diameter:12 mm

Sanding and CTS Line
This production line consists of two parts: sanding and cut-to-size line, used for sanding and cutting of board with a size of 8 feet by 20 feet.
In this production line, the sanding line and the CTS line can be connected for continuous operation, and the sanding line can also work independently. Under normal circumstances, the sanded board is stacked into a maximum stack of 210mm by a pre stacker and fed into a longitudinal feeder for longitudinal and cross cutting saw.
Panel TypeMDF/HDF
Product thickness range (master board):
0.8~40mm
Length and width range (master board):
(2480~2550) x (3700~6200)mm
Size of panel after cutting:
(4/6/7/8) x (6~12)feet
Working height of sanding line:
2600mm
Stacking height of master board:
3500mm
Stacking height of final board:
1250mm
Feeding method:
Satellite trolley 
Discharge method:
Forklift 
Configuration for sanding machine:
4+4+P with 8 feet 
Max. working speed:
120m/min
Diameter of saw blade:
730mm
Cutting height:
Max. 210mm
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