300-500 Kg/H PVC Leather Recycling Production Line

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Shanghai Tiran Industrial Co., Ltd.

VIP   Audited Supplier 2 years
Profile Certified by SGS/BV
Product Description
300-500 kg/h PVC Leather recycling production line
1.Machine general drawing:
2.Application:

This project is used to process PVC leather, crush and separate PVC particles ≤ 3-5mm.
3. Requirement:
Raw material name:PVC artificial leather
Raw material specifications:Cutting edge materials and unqualified scrap materials
Finished product specifications:Particles≤Φ5mm
Hourly processing capacity:300-500kg/h
Production line control method:Semi-automatic
Design total power:≈231kw (Actual energy consumption 70%)
Raw material name:PVC artificial leather
Raw material specifications:Cutting edge materials and unqualified scrap materials
Finished product specifications:Particles≤Φ5mm
4.Project main equipment:
No.TypeEquipment nameQty/Set
1SHX800Feed belt conveyor1
2YPS800Single shaft shredder1
3SHX600Discharge belt conveyor1
4PSC800Crusher1
5FHXDistribution cyclone hopper1
6YPSS800Pulverizer1
7CHX400Hair blowing machine1
8FHXCyclone1
9QWHXFiber separation tower1
10HX125Vibrating screen1
11RH50500< 5mm Finished product cyclone hopper1
12RC60600> φ6mmParticles return to crusher air conveying system1
13Cable not includedPush button control cabinet1
14RV1030010000 m3 Dust removal system1
5.Introduction to the main equipment of the project:
5.1 Feed conveyor
ModelSHX800
Conveyor belt length:5000mm
Power (kw):2.2
Conveying roller diameter(mm):160
Motor revolution1460 rpm
Lifting height (mm):2300-2500mm
Overall dimension (mm):6350× 1150×550
Weight (kg):950
Conveying throughput (h/z):5- 10
Material:PVC 5mm
Picture:
5.2 Single shaft shredder
Model:YPS800
Power(KW):45+3
Screen size(mm):80
Spindle speed(r/min):72
Turning diameter (mm):Φ355
Number of strokes(pcs):56
Number of strokes(pcs):2
Spindle material:42CrMo can weld WC wear-resistant layer
Tool material:Wear-resistant steel
Feed port size(mm):1150×800
Overall dimensions of equipment (mm):3050x2310x1460(mm)
Equipment weight (kg):4000
Output(kg/h):400-500
Function description:Shred the entire piece of leather into pieces approximately less than 80mm.
Picture:
5.3 Discharge conveyor belt
Model:SHX600
Conveyor belt length:5000mm
Power(kw:2.2
Conveying roller diameter(mm)160
Motor revolution1460 rpm
Lifting height(mm)2300-2500mm
Overall dimension(mm)6350×950×550
Weight(kg)750
Picture:
5.4 Crusher
Model(KW):Three-phase asynchronous motor Y280M-4-B3-45KW
Spindle speed (r/min):450
Turning diameter (mm):Φ500
Number of strokes (pcs):6
Number of fixed knives (pcs):4
Tool material:D2
Screen size(mm):Φ12
Overall dimensions of equipment(mm):2150×2040×3717
Equipment weight(kg):2800
Output(kg/h):400-500
Electric cover opening:1.5KW
Function description:Crush the leather to a smaller size (<Φ10mm).
Technical description:
  • Double row cylindrical roller bearing 22320CA/W33
  • Screen material 16MN.
  • electric open manual replacement transmission spindle material 40Cr.
  • tempered HBS220-260 base material Q235A carbon structural steel, profile.
Picture:
5.5 Cyclone Hopper
Technical details:Base material Q235A carbon structural steel, profile, feed air pipe 304 stainless steel high pressure fan impeller diameter Φ520mm, material 45# three-phase asynchronous motor Y132S2-2-B5-5.5kw.The cyclone separator is made of stainless steel
 Power (KW):  5.5 
 Weight (kg):  280 
Picture:
5.6 Pulverizer
Power(KW):45+1.5
Spindle speed(r/min):450
Turning diameter (mm):Φ600
Number of strokes (pcs):10
Number of fixed knives (pcs):4
Tool material:D2
Screen size (mm):Φ5
Overall dimensions of equipment(mm):2150×2040×3717
Equipment weight(kg):2800
Output(kg/h):300-500
Function description:Crush the leather to a smaller size(<Φ5mm)
Technical details:
  • Three-phase asynchronous motor Y280M-4-B3-45KW.
  • Double row cylindrical roller bearing 22320CA/W33.
  • Screen material 16MN, electric open manual replacement.
  • Transmission spindle material 40Cr, tempering HBS220-260.
  • Matrix material Q235A carbon structural steel, profile
  • Blade material D2, quenching hardness HRC55-60, cryogenic-180 ºC--250ºC for 24 hours.
  • The grinding chamber width is 800mm.
 Picture:
5.7 Hair blowing machine
Power (KW):55+1.5
Screen length (mm):1700
Sieve diameter (mm):4
Rotational speed:2800mm/s
Screen Mesh Diameter (mm):Φ6-3
Weight (kg):1250
 Picture:
5.8 Vibratory Screen
Power(KW):2.2
Screen length (mm):2000
Sieve breadth (mm):800
Vibration efficiency:400mm/s
Screen Mesh Diameter (mm):Φ6-3
Weight (kg):1250
Technical description:
  • Vibrating machine ZDS30-4- 2. 2Kw
  • Screen material 304 stainless steel
  • Base material Q235A carbon structural steel, profile
  • The spring material is 65Mn
  • Vibratory force 15000--60000N
 Picture:
5.9 Return material air conveying system and finished product air conveying system
Power(KW):5.5 
Weight (kg):280 
Wind pressure Air volume:2500-4000pa 2500m³/h
Technical parameter:
  • Base material Q235A carbon structural steel, profile, feed duct 304 stainless steel.
  • High pressure fan impeller diameter Φ520mm, material 45#.
  • Three-phase asynchronous motor Y132S2-2-B5-5.5kw.
  • >φ5mm particles and some fibers are returned to the crusher air delivery system.
 Picture:
5.10 Fiber separation tower
Rotary discharge power (KW):1.5kw
Output (kg/h):500-800
Overall dimension (mm):500×360×2470
Weight (kg):480
Pressure air valve:Adjustable
 Picture:

Remark:There's only a part of it here,please contact me for more details and pictures.
6.Recycled PVC Layer and Backing Fiber

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