3/5/7 Ply Fully Automatic Corrugated Cardboard Paper Production Line Paper Carton Machine Corrugated Box Making Fully Automatic

Price $350000.00 Compare
Min Order 1 Set
Shipping From Hebei, China
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Cangzhou Xiaoyuan Carton Machinery Trade Co., Ltd.

VIP   Audited Supplier 8 years
Profile Certified by SGS/BV
24hours
2 Years
New
CE
Automatic
Paper
Thick Paper
Steam Heating
1800mm
5 Layer
120m/Min
80-120m/Min
Vacuum Absorbable
48crmo High Quality Alloy Steel
Acbe as Customer Requirements
320
Imported Famous Brand
CZXY
Plastic Film Wrapping Outside, Container
Corrugated type: A, B, C, E Optional
Cangzhou City, Hebei Province
8441809000
Product Description
1800-5 LAYER CORRUGATOR LINE,  Steam Heating
(Design speed 120m/min. Production Speed 3ply 100-120m/min,5ply 80-100m/min)


2/3/5/7-layer Corrugated Cardboard Production Line

Higher productivity, better paperboard quality, adoption of central control system, simple and easy operation, convenient repair and maintenance, reliable and safe, greatly lower degree of manpower requirement; mainly consist of the following equipments.

1). Mill Roll Stand (Electrical or Hydraulic)

2). Preheater (Surface Paper & Core Paper)

3). Vacuum Adsorption Single Facer

4). Overhead Conveyer Bridge

5). Gluer (Duplex, Triplex, Quadruplex, etc.)

6). Double Facer (Heating Plate & Cooling Finalize)

7). Thin Blade Slitter Scorer

8). NC. Cut-off Machine

9). Stacker & Conveyer

10). Heating System (Steam, Oil, etc.)

11). Glue Kitchen System

12). Air Compression System

13). Electrical Control System, etc.

 
  1. ZJ-V5B hydraulic shaftless mill roll stand
A,Technical parameters:
  1. Main performance characteristics:
Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.
  1. Hydraulic system parameters:
Working pressureHydraulic cylinder working rangeHydraulic cylinder working rangeHydraulic station motor powerSolenoid valve working voltage
16---18Mpa¢100×440mm¢63×1300mm3.7KW --380V -- 50Hz220V--50 Hz
  1. Mainly purchased parts,raw materials and origin:
Serial numberName of main partsBrands or place of originRemarks
01Main shaftDay steel production¢242mm  
02Swing armProduction by ownResin sand gray ironHT250
03WallboardJigang prductionQ235AWelding parts
04BearingC&U 
05Main electrical applianceSIEMENSContactor, relay, button
06Hydraulic stationShandong zaozhuangTaiwan oil pump solenoid valve
  1. paper trolley,track
  1. Technical parameters:
Track length6000mm 
Paper loading methodManual
Main frame14 channel steel and ¢20mm cold drawn round steel
  1. Structural feature:
Track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn  round  welding,the track length 6000mm.
Each paper with two stage paper trolley,and the paper from the two sides at the same time.
  1. Mainly purchased parts, raw materials and origin:
Serial numberName of main partsBrands or place of originRemarks
01Track and paper trolleyTangShang or JiNanNO14 channel steel,Q235A,steel strip
02BearingC&U  




 
  1. RG-3-600 triple preheater
A,Technical parameters:
Working wide1800MM 
Diameter of preheat roller¢600mm
Angle adjustment range360°
Angle shaft diameter¢110mm×2
Steam temperature200ºC
Steam pressure1.2Mpa
Working power380V   50Hz   3PH
Motor power250W   short(S2)working system
  1. Structural feature:
Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of  360°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
C,Mainly purchased parts, raw materials and origin:
Serial numberName of main partsBrands or place of originRemarks
01FrameworkTang Steel ProfileWelded parts stress relief
02Steam rotation jointQuanzhou yujie 
03PreheaterHangang or jigangQ235Bpressure container board
04Seat belt bearingFuJian Fu Shan 
05RV ReducerShanDong DeZhouRV75
06Main electrical appliancesSIEMENSContactor, relay, button
07TrapArmstrong, United StatesFloat
08   
3,SF-290S Single facer adsorption machine

A,Technical parameters:
Working width1800mm 
Design speed120m/min
Economic speed80-120m/min
Paper feed range1850--850mm
Steam temperature200ºC
Steam pressure1.2Mpa
Working power380V   50Hz   25KW
B,Structural feature:
The cover suction negative pressure structure is adopted, and the high-pressure fan makes the corrugated paper adhere to the corrugated roller. It is easy to glue and bond, with simple structure and convenient maintenance.
The frame adopts high-grade cast iron structure, high strength, good shock absorption, and is not deformed after tempering.
The corrugated roller material is made of 48 crmo alloy steel, after tempering, medium frequency quenching, surface polishing, corrugated roller diameter ¢292 mm, surface hardness above HRC60 degrees (optional, tungsten carbide roll and surface hardness HV1200). Key parts of the tile roller, pressure roller bearings using wafangdian high temperature bearings.
The glue unit can be moved out laterally as a whole, and it is easy to disassemble and maintain. The cylinder controls the glue to remove the glue sensitively. The copper plate scrapes the glue and cleans the glue. According to different paper materials and different vehicle speeds, the amount of glue is automatically controlled without any accumulated error.
The main unit is equipped with a large-diameter preheater, which has concentrated heat and a large preheating area. No additional preheating device is needed. The lower preheating roller is ¢600mm. Upper preheating roller ¢400mm. Reasonable matching, electric adjustment of preheating wrap angle area. The core paper is equipped with a humidifier.
The gearbox universal shaft is used for transmission, and the gears are subjected to high-frequency quenching and hardening treatment. Oil bed lubrication, life-long life. Variable frequency motor speed regulation, energy saving and high efficiency.

C,Main component parameters:

Part name
Craftsmanship
SpecificationMaterialSurface treatment
Corrugated rollerMain roll¢292mm 50CrMAo Alloy steelChrome plating
Pressure roller¢320mm45#Hardened round grinding chrome plating polishing
Glue roller¢215mm45#Round grinding and pressing pit mesh chrome plating
Fixed paste roller¢128 mm45#Round grinding chrome
Pre-heater¢400mmQ235BRound grinding chrome
Pre-heater¢600mmQ235BRound grinding chrome
Paper guide roller¢110 mm45#Round grinding chrome
D,Main dynamic parameter:
NamePowerVoltageFrequency
Main drive motor11KW380V50HZ
High-pressure suction motor11KW380V50HZ
  1. Main parts brand and origin:
Serial numberMain part nameBrand or place of originRemarks
01Box rackSelf-producedHT250
02Rotary joint and metal hoseFuJian 
03Main drive motorHeBei Yongshun11KW Inverter motor
04BearingC&U  
05Seat belt bearingZheJiang 
06High pressure fansShanghai yingfa 11KW
07Pneumatic ComponentsAirTac 
08Low-voltage electrical appliancesSIEMENSContactor, relay, button
09Frequency controller and PLCDelta 
10Touch screenTaiwan Weilun or Kunlun Tongtai7.5 Inch
4,TQ15-2 Conveyor bridge

A,Technical parameters:
Working width1800mm 
Design speed120m/min
Bridge layer2  layer
Tension correction controlElectric correction wind suction tension
Working power380V  50Hz   13KW
B,Structural feature:
The part of the flyover is to lift the single-sided corrugated paper produced by the single-sided machine, lift it and transport it to the glue coating machine, apply the glue to the double-sided machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping.
Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
All roller surface after grinding hard chrome plating.
Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.
C,Main dynamic parameter:
NamePowerVoltageFrequency
Single-sided corrugated paper lifting motor2.2KW 380V50HZ
Bridge suction fan3KW 380V50HZ
Adjustable cardboard wide motor250W380V50HZ
D,Main parts brand and origin:
Serial numberMain part nameBrand or place of originRemarks
01The bridge main skeletonTiangang or tanggang NO25channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected.
02GuardrailTiangangФ42mm Low pressure fluid pipe
03Paper lifting beltShanghai PVC conveyor belt
04Cardboard conveyor beltHebei Parallel transport rubber band
05Adsorption frequency conversion fanShangHai Yingfa 
06Frequency converterTaiWan Delta 
07BearingC&U  
08Seat belt bearingZheJiang 
09Paper width adjustment reducerShangdong jinbuhuan reducer 
10Paper motor(frequency)Hebei hengshui  
11Conveying roller and paper roller ,over paper rollerTiangang Seamless steel pipe 
12Low-voltage electrical appliancesSIEMENSContactor, relay, button
13   

5,GM-20 Double glue machine

A,Technical parameters:
Working width1800mm
 
Design speed200m/min
Economic speed80-120m/min
Glue volume adjustment range0.08-0.6mm
Number of anilox roller32
Preheating cylinder temperature range150-200ºC
Working power380V  50Hz   7KW
Air source system0.4-0.9Mpa
Pressing methodPneumatic
B,Structural feature:
The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard.
Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.
After quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic.
The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.
C,Main component parameters:

Part name
Craftsmanship
SpecificationSurface treatment
Glue roller¢268mm Round grinding and pressing pit mesh chrome plating
Fixed paste roller¢146mmRound grinding chrome
Pressure roller¢150mmRound grinding chrome
Paper shaft¢110mmRound grinding chrome
Preheating cylinder¢400mmRound grinding chrome
  1. Main dynamic parameters:
NamePowerVoltageFrequency
Rubber roller active motor3KW380V50HZ
Glue adjustment speed reducer200W380V50HZ
Roller gap adjustment motor200W380V50HZ
Rubber pump motor2.2KW380V50HZ
E,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01Glue roller and paste rollerTiangang45# steel
02Preheat rollerTiangang or JigangQ235B Container board
03BearingC&U  
04Bearing with seatZheJiang 
05Pneumatic ComponentsAirTac 
06Low-voltage electrical appliancesSIEMENSContactor, relay, button
07Glue reducerTaiwan city-state or Wanxin 
08Main reducerTaiwan city-state or Wanxin 
09Touch screenTaiwan Vinylon or Kunlun Tongtai7.5 inch
10PLC and inverterDelta 
11Timing beltGermany OPTIBELT 
12TrapArmstrong, United StatesFloat

6,SM-12 Double facer

A,Technical parameters:
Working width1800mm

 
Design speed120m/min
Economic speed80-100m/min
Hot plate number600mm×12 picec
Cooling section length4 meters
Temperature requirements160-200ºC
Steam pressure0.8-1.3Mpa
Air pressure0.5-0.6Mpa
Working power380V  50Hz   22KW
B,Structural feature:
The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard.
Surface of hot plate is dealed with grinding, hot plate width600mm,in total 12 pieces hot plate,Minister cooling stereotypes 4m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam.
The hot plate adopts intensive gravity pressure roller structure. The pressure roller lifting adopts pneumatic structure. Standard 4 sets of spring pneumatic pressure plates.
The hot plate adopts intensive gravity pressure roller structure. The pressure roller lifting adopts pneumatic structure. Standard 4 sets of spring pneumatic pressure plates.
The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.
The lower belt adopts straight-line manual rectification and tensioning mechanism, with simple and practical structure.
The surface of the driving roller is coated with wear-resistant rubber, which is in a herringbone structure and has a medium-high height to ensure the smooth output of the cardboard.
The main drive motor is a variable frequency speed regulating motor, which has a large torque at low speed, a wide speed regulating range, and energy saving and high efficiency.
C,Main component parameters:

Part name
Craftsmanship
SpecificationSurface treatment
Upper drive rubber roller¢475mmCovered with wear-resistant rubber
Lower drive rubber roller¢334mmCovered with wear-resistant rubber
Front and rear driven belt roller¢215mmRound grinding chrome plating polishing
Pressure roller¢85mm and¢70mmRound grinding chrome plating polishing
Setting roller¢86mmRound grinding chrome plating polishing
Top tension roller¢155mmRound grinding chrome plating polishing
Top tension roller¢124mmRound grinding chrome plating polishing
Up and down belt shaft¢130mmRound grinding chrome plating polishing
D,Main dynamic parameters:
NamePowerVoltageFrequency
Main drive motor22KW380V50HZ
E,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01Main skeletonTiangang or lai gang production profilesNO.36channel and NO.16 I-beam
02Drive wallboardHeBei  HanDanQ345
03Heat boardTiangang or JigangQ235B container board made
04Main drive motorHeBei HengShui22KW Frequency motor
05Cotton webbingShenYangCotton webbing thickness:9mm
06TrapBeiJingFloat
07Low-voltage electrical appliancesSIEMENSContactor, relay, button
08Pneumatic ComponentsAirTac or sono 
09Frequency converterDelta 
11BearingC&U  
12Bearing with seatZheJiang 
    

7.FY-C CNC thin knife machine
A,Technical parameters:
Working width1800mm 
Design speed200m/min
Economic speed80-100m/min
Mechanical configuration5 Knife 8 lines
Min cutting width160mm
Minimum indentation distance70mm
Cutter wheel positioning accuracy±0.5mm       
Horizontal movement of the whole machine±100mm
B,Structural feature:
Synchronous servo motor controls the knife and wire. Automatic reset. Exact size. Order replacement time is 15 seconds. The two machines can be used to exchange orders immediately without speed reduction .
Schneider PLC control system, adopts CANopen bus system, has order management function, and is equipped with a speed synchronization signal input interface with the dryer .
The human-machine interface adopts a 10.4 -inch color touch screen, stores 999 orders, and realizes automatic or manual order replacement . It automatically alarms if a fault occurs.
 Two kinds of forms of pressure lines: a convex concave, convex to flat, two Species pressure line can form self- automatic changeover. The depth of the crimping wheel can be automatically controlled by the computer, and the line shape is good and easy to bend .
Using a thin tungsten steel alloy knife, the blade is sharp and the service life is more than million meters . The sharpening is controlled by computer, automatic sharpening or manual sharpening, which can cut and sharpen while cutting to improve production efficiency .
Thin knife seat and crimping seat are supported by linear bearings, with accurate positioning dimensions and no accumulation error.
Imported synchronous belt drive , accurate accuracy, long life and low running noise .
C,Main dynamic parameters:
NamePowerVoltageFrequency
Row of single-pole servo motors1.05KW380V50HZ
Slitting inverter motor 5.5KW 380V50HZ
Pressure line frequency conversion motor7.5KW380V50HZ
Suction outlet frequency conversion motor0.55KW380v50HZ
D,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01FrameShanDong JiNanQ345
02Rail beamTianJinQ345
03PLC Programming controllerSchneiderCANopen Bus system
04HMIKinco10.4 inch
05Row knife servo controlKinco1.05KW
06Row line servo controlKinco1.05KW
07Proximity switch, photoelectric switchJapan omron 
08RelaySchneider 
09Main frequency conversion motorHeBei5.5KW×2
10Horizontal motorShandong Jinzhan Reducer 
11Suction exhaust motorZheJiang0.55kw
12Solenoid valve, cylinderAirTac 
13BearingHRB or C&U 
14Bearing with seatZheJiang Wuhuan 
15Tungsten alloy bladeSichuan Boyan¢260mm
16Linear GuidesTaiWanShangYin
    
    

8.NC-120 NC cutter
A,Technical parameters:
Working width1800mm 
Design speed120m/min
Economic speed80-100m/min
Min. cutting length500mm
Max. cutting length9999mm
Cutting accuracy±1mm,
Working power380V  50Hz   16KW
 
  1. Structural feature:
It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
Around feed rollers are used  the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1 / 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money.
Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool.
Knife roller: fine quality forged steel material, the balanced, with good stability.
C,Main dynamic parameters:

Part name
Craftsmanship
SpecificationSurface treatmentSpecial treatment
Cross cutting the upper and lower knife axis¢216mmConditioningDynamic balance
Front lower conveying roller¢156mm Round grinding chrome plating polishingDynamic balance
Rear lower conveyor roller¢156mm Round grinding chrome plating polishingDynamic balance
Paper shaft¢160mmWrapped siliconeDynamic balance
Output sun gear¢160mmPolyurethaneIntensive
D,Main dynamic parameters:
NamePowerVoltageFrequency
Main drive servo motor12.5KW   380V50HZ
Front feed motor1.5KW(Frequency adjustment speed)380V50HZ
Rear feed motor1.5KW(Frequency adjustment speed)380V50HZ
E,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01Box rackSelf-producedHT250
02Knife rollTiangang Precision Forging42CrMo
03Full AC servo motorShanghai Futian12.5KW
04Paper frequency conversion motorHeBei YongShun 
05Flying shear servo control systemKobe, Germany 
06Motion control boardGermany MKS-CT150 
07Rotary encoderGermany SIKI 
08Timing beltObi, Germany OPTIBELT 
09Tightening sleeveXianYang ChaoYue 
10Bearing with seatZheJiang 
11Low-voltage electrical appliancesSIEMENSContactor, relay, button
12Proximity switchOmron Japan OMRON 
13Frequency converterDetal 
14HMIKunlun State 
15Sun gearShenZhen 
    

9,DMT-120 Paper sheet delivery and side conveyor
A,Technical parameters:
Working width1800mm 
Design speed120m/min
Economic speed80-100m/min
Maximum stacking length3000mm
Maximum stacking height200mm
Working power380V  50Hz   6KW
B,Main performance characteristics:
Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.
Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.
Vertical bin using wide flat belt conveyor transport.
  1. Main dynamic parameters:
NamePowerVoltageFrequency
Main conveying motor3KW380V50HZ
Lateral output motor1.5KW380V50HZ
Walking motor1.5KW380V50HZ
D,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01FrameTiangangMain frame No. 16 channel steel
02PU Leather beltShangHai 
03Frequency converterTaiwan Delta3.7KW
04Traverse reducerShangDong 








 
  1. ZJZ glue station system 
A,Technical parameters:
Manual glue production0.8T 
Glue making methodTwo-step method
Main stirringHorizontal stirring
Carrier agitationVertical stirring
Storage tank storage1T
Working power380V  50Hz   10KW
B,Main performance characteristics:
Provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
Horizontal glue machine can meanwhile matched  with main body glue and carrier glue, and mixing, glue large.
Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.

11,ZQ steam system
A,Technical parameters:
1Steam consumptionAbout 1.2T/h
2Equipped with heat source2t/h
3Steam pressure1.25Mpa
4Maximum temperature in the pipeline170-200ºC
B,Maximum temperature in the pipeline:
It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable.
Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment.
Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped.
Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage.
The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint.
All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.
 
C,Main parts brand and origin:
Serial numberName of main partsBrands or place of originRemarks
01Rotary joint, metal hoseQuanzhou Yujie 
02TrapBeiJingFloat
03Globe valve, ball valveYuanDa China 
04Check valveZhengzhou Yuming 
05   



 

 



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