Audited Supplier
PJDB 440
1 Year
Beverage, Beer
Customized
CE, ISO9001
Electric
Automatic
1200kg
Automatic Self-Cleaning
Provided
1400*1400*1800 mm
S-K-F
New
ABB or Siemens
304L/316L
JIANENG
Wooden Case
5 CBM
China
Product Description
4. Beer separator parameters, shape, characteristics description.4.1 Main technical parameters of PJDB440 beer separator
| Project name | Parameters | |
| Device parameters | Model number | PJDB440 |
| Water Flux | 10000L/h | |
| Processing power | 5000-8000L/h | |
| Rotational speed | 6,910 RPM | |
| Separation factor | 10600g | |
| Effective working inside diameter of piston | 400mm | |
| Slagging method | Small valve slagging | |
| Light liquid outlet pressure | 0 to 0.3MPa | |
| Starting method | Variable frequency starting | |
| Separator net weight | 1200 kg | |
| Overall dimensions (length X width X height) | 1800X1700X1800mm | |
| Motor power | 15kW/50Hz/380V | |
| Inlet pipe diameter | DN40 | |
| Material entry and exit form | In-out | |
| Sealed form | Deoxidized water seal | |
| Equipment weight | 2000KG | |
| Overall dimensions | 1800X1700X1800mm | |
| Transmission mode | Gear drive | |
| Slagging method | Automatic intermittent slagging according to time | |
| Slag cavity volume | 7L | |
| Inlet and outlet sanitary sampling valve | containing | |
| How the pipe connects to the host | Hard connection | |
| Valve piping assembly | 304 | |
| Technical requirements | Imported yeast concentration | Average ≤25 million /mL |
| Export yeast concentration | ≤1 million /mL | |
| Oxygen increase | ≤10ppb | |
| Wine temperature rise | 1.5 ºC or less | |
| Yeast mortality | ≤3% | |
| Dredge dryness | Less than 50% water (V/V) | |
| Electrical control system | Power (KW) | 18.5 kw |
| Control system | Siemens S7-200 | |
| Human Machine interface | Vinylon | |
| Communication interface | Ethernet | |
| Flowmeter | E+H | |
| Outlet turbidimeter | Sigrsit or equivalent imported brand (optional) | |
| Regulator valve | Yuan 'an/Dongzheng | |
| Inverter | ABB | |
| Power distribution cabinet cooling | Fan | |
| Major low-voltage electrical components | / | |
| Shock detector | Shanghai Vibration transmission | |
| Energy consumption requirements | Power consumption | Max15KW |
| Alcohol Damage | Less than 1% | |
| CO2 consumption | 1-3NM3/H | |
| Compressed air consumption | Max0.3Nm³/MIN configuration diaphragm slag pump consumption | |
| Water seal deoxidation water consumption | 10-30L/H | |
| Operating water consumption | The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time | |
| Other | Intermediate repair kit | See Attachment 5 |
| Overhaul Kit | See Attachment 6 | |
Remarks: Centrifugal oxygenation * : This is based on the test result of PENTAIR HAFFMANS o-DGM dissolved oxygen meter with carbon dioxide content of 0.50% or more in the fermentation liquid to be centrifuged.
4.2 PJDB440 Beer separator main machine outline (see Attachment 1)
4.3 PJDB440 beer separator configuration and equipment characteristics:
(1) The drum body, piston, drum cover and other important parts are made of high-strength stainless steel, and other parts in contact with the material are made of high-quality 304 stainless steel, and the shell of the separator is made of 304 stainless steel.No dead Angle, good tightness, no risk of contamination.
(2) The drum structure of the separator is double small valve full row + part row combination self-cleaning two-phase separator; Slagging can be controlled by PLC program, and set two kinds of program combination of full row and part row, to reduce the difficulty of manual operation and reduce or eliminate slagging phenomenon. At the same time, the yield of the product is improved, and the wine loss is greatly reduced.
(3) The transmission structure is supported by SKF bearings. Through optimization design, the height of the center of gravity of the drum is reduced, which effectively reduces the vibration level of the separator, improves the mechanical reliability of the separator, increases the stability of the separator, and can run continuously and stably for a long time.
(4) The use of frequency conversion starting, than friction starting and hydraulic coupler starting mode is more reliable, no need to replace the friction plate or hydraulic oil, the use of maintenance costs are very low.
(5) The cover and fuselage are cooled by interlayer, effectively reducing the temperature of the casing, greatly reducing the vibration level and noise of the whole machine, improving the safety and reliability of the operation of the equipment, and basically no heating phenomenon of the liquor after centrifugation.
(6) The separator drum through the precise dynamic balance, so that the separator vibration is smaller, more stable operation. Multiple safety protection of the separator, vibration and current overload alarm shutdown, to ensure the safe operation of the separator.
(7) No need to disassemble and clean, no need to be equipped with CIP separately, saving labor.
(8) The separator adopts the pressure holding structure and CO2 sealing structure suitable for beer separation to ensure that there is no loss of CO2 in the liquor during the centrifugal process, and the oxygen increase in the centrifugal process is basically "0".
(9) The separator automatic electric control cabinet with PLC automatic control device and touch screen operation mode. Control the working condition of each valve, each valve and the working state of the motor is directly displayed on the display setting unit, which is easy to understand the current working state of the system, when there is an abnormal display unit display is what kind of alarm, easy to troubleshoot in time, the display setting unit can modify the operating parameters such as separation time, sealing time, slag discharge time according to the actual working conditions.
(10) After-sales service team all over the country, can serve customers in time, at the latest 3 working days to reach the user site.
4.4 PJDB440 beer separator main parts technical control table
| Serial Number | Name | Material or model number | Critical control points |
| 1 | Drum block Drum head Piston | High strength stainless steel | Finite element force calculation Process flaw detection control Material properties Testing |
| 2 | Rotating drum parts | Precise dynamic balancing | |
| 3 | Bearings | SKF | |
| 4 | Inverter | ABB | |
| 5 | PLC | Siemens | |
| 6 | Vertical shaft | 2Cr13 | Finite element force calculation Process flaw detection control |
| Serial number | Device name | Specification model number | Quantity | Brand | Remarks |
| 1 | Separator | PJDB440 | 1 | Including motor, special tools, spare parts and accessories, optional stainless steel frame | |
| 2 | Electric automatic control box | 1 | Canon | ABB inverter, Siemens PLC, 304 stainless steel housing | |
| 3 | PJDB440 control module | 1 | Canon | ||
| 3.1 | Solenoid valve set | DN15 | 1 | Canon | |
| 3.2 | Stainless steel booster pump | DW(s)5-60/150 | 1 | Yue Hua | |
| 3.3 | Flowmeter | DN40 10m³/H | 1 | E+H | |
| 3.4 | Pneumatic regulating valve | DN40 | 1 | Yuan 'an/Dongzheng | |
| 3.5 | Pneumatic constant pressure valve | DN40 | 1 | Yuan 'an/Dongzheng | |
| 3.6 | Level switch | 2 | NEXON | Optional configuration | |
| 3.7 | Slag pump | 1 | Sembate USA | Optional configuration | |
| 3.8 | Turbidity meter | 2 | Sigrsit or equivalent imported brand | Optional configuration |
5. Technical documentation provided: (/ sets)
| Serial number | Technical data Name | Nature | Quantity | Delivery time | Method of delivery |
| 1 | Instruction manual | Final materials | 1 copy | Random | Random wooden box |
| 2 | General instruction manual | Final materials | 1 copy | Random | Random wooden box |
| 3 | Certificate of conformity | Final documentation | 1 copy | Random | Random wooden box |
| 4 | Packing list | Final materials | 1 copy | Random | Random wooden case |
| 5 | Base drawing Outline drawing of equipment | Final data | 1 copy | Random | Random wooden box |
| Design documents | 1 copy |
6.1 Strict and reasonable manufacturing process shall be adopted, and the materials and purchased parts, standard parts and general parts shall be implemented in accordance with relevant national and industrial standards.
6.2 The acceptance of equipment shall refer to the technical agreement and technical document.
6.3 The manufacture of the equipment shall be carried out in strict accordance with the design drawings, technical documents and the technical documents agreed by both parties.
6.4 The commissioning order shall be signed after the installation and commissioning of the equipment is completed on site and the acceptance standards confirmed by both parties are met.
6.5 The warranty period shall be 12 months after the acceptance of the goods or 18 months after the arrival of the goods, whichever comes first.
6.6 During the warranty period, if the equipment is not in normal operation due to the responsibility of the supplier, the supplier shall be responsible for free maintenance or replacement.
7.1 The supplier shall be responsible for providing free technical services (including video telephone installation guidance, on-site commissioning, technical training of the demander's operation and maintenance) once (only in China).
7.2 If the product is a product quality problem within the warranty period, the supplier shall provide technical services free of charge; For other problems, the supplier shall provide technical services on a preferential basis.
7.3 Products provide life-long technical services.
7.4 The supplier undertakes to arrive at the site of domestic users within three working days after the after-sales service information is confirmed (except for force majeure causes such as epidemic).
7.5 The User may arrange relevant personnel (technicians, operators, equipment maintenance personnel, etc.) to practice at the site of the supplier during the equipment assembly stage to understand the structure, principle, installation, maintenance, fault analysis and elimination methods, normal operation precautions and automatic control knowledge, so as to master the correct operation method and maintenance technology of the centrifuge.
