FR-400G Wire Cut EDM New Design

Machine Featurers:
1) Exclusive automatical parameter generating system in China.
Working parameters are generated by machine itself, you don't have to input Pon,Poff,Electricity,Voltage,Wire Speed,Limit Speed...manually base on your experience.
That means you could do a good job even you are a novice.
2) Roughness: Ra ≤0.8μm
3) Thrice Cutting thickness : ≥200mm (Very rare manufacturer could finishing surface on a 200+mm workpiece)
4) Max Machining Speed: 200mm2/min
Factory Situation:
1). More than 3000 Sets Wire Cut EDM Machine sold out in Chinese market each year.
2). Over 15000 sets our EDM machines installed in China and other countries.
3). 8 steps checking for each machine by more than 25 QCS.
4). 21 years experience on EDM Machines (From 1997) , 300+ employees.
5). 20 research personnel for developing new models and accessories.
6). Over 36000 square meters factory area base on Kunshan city.
Machine Configuration and Suppliers:
1) Window XP System with Auto-CAD software control System.
2) PANASONIC Inverter for controlling swing motor. ( Japan Panasonic )
3) "C" Structure HT250 Casting Machine Body ( Japan )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on X,Y axis from Taiwan. ( P level, 2μm/100mm)
6) Hiwin brand ball screw install on X,Y axis from Taiwan. ( C3 level,8μm/100mm)
7) Automatic central lubrication system. (Not manual)
8) X,Y,U,V 4-axis Mitsubishi/Fuji Servo motor/drive on "S" model machine.(servo motor from Japan)
9) Automatic double direction wire tension system.
10) Standard ±6 degree taper cutting system(±12 degree for option).
11) PHILIPS Industrial Computer monitor. (Philips Europe)
12) Automatic parameter generating system developed by our company exclusive in China.
13) Waterproof Copper Pulley. (Use longer time than normal copper pulley)
14) Wire roller motor is SPG brand. (from Korea)
15) Wire roller liner guide way from Taiwan Hiwin. (H level,3μm/100mm)
16) LED Inside light. (Not outside bulb)
17) RuiJun customized wire guider. (Unique design can be used longer)
Specification:
Item | unit | FR-400G/S | FR-500G/S | FR-600G/S | FR-700G/S | |
Table travel(X×Y) | mm | 300*400 | 350*500 | 400*600 | 450*700 | |
Worktable size (W×L) | mm | 550*680 | 580*770 | 680*940 | 720*1040 | |
Motor type | X,Y,U,V | G: Stepper motor S: Servo motor | ||||
Max. work piece thickness | mm | 250 (350 for option) | 300 (400 for option) | |||
U.V axis | mm | 20*20 (30*30 for ±12°/80) | ||||
Max. taper angle/plate thickness | degree/mm | ±6°/80 (±12°/80 for option) | ||||
Machine accuracy | Octagon | mm | ±0.005 | |||
Tape | mm | 0.012 | ||||
Roughness, thrice cutting | μm | ≤0.8 | ||||
Max. machining speed | mm²/min | 160~200 | ||||
Max load of table | Kg | 350 | 400 | 500 | 600 | |
Machine weight | Kg | 1500 | 1700 | 2000 | 2400 | |
Water tank capacity | L | 150 | ||||
Rated Power | KVA | 3 | ||||
Wire diameter | mm | 0.16-0.20 | ||||
Wire traveling speed | m/s | 2-11 | ||||
Machine dimensions(W×L×H) | mm | 1160*1650*1850 | 1300*1770*1880 | 1540*1920*2020 | 1730*2020*2080 | |
Controller dimensions(W×L×H) | Mm | 620*800*1800 | ||||
Water tank dimension(W×L×H) | mm | 580*960*530 |

Customer Visit
Samples
Certificates
Product Introduction
Considering the main problems existing in the old type Fast Speed wire cut machine such as low cutting precision, bad surface finishing and slow cutting speed, while the brass wire cut machine is much more expensive and difficult to learn, we develop the second generation Middle Speed Wire Cutting machine based on the technology from Brass wire cut machine, deeply improves the cutting precision, surface finishin (Ra≤0.8um), cutting speed to make the cutting life and technology almost same as brass wire cut machine. But the machine's purchase cost is much lower than brass wire cut machine, the operator who has a little experience of fast speed wire cut machine can use our machine immediately. Comprehensive efficiency is 2 or 3 time as fast speed wire cut machine.
We adopt 6 sets high lever linear guide way on the traveling system including X,Y axis and other running accessories, X,Y axis adopts 2 sets high level ball screw. Wire Swing system: the first company adopt linear guide way, make the travel move smoothly without any obstruction, it make sure the swing without any wear, solve the big obstruction, big wear, etc problem from the V shape guide way.Tape or Angle part: UV axis tape unit has got national patent, patent number:2L2008200332261. Perfect design high lever tape unit, make high accuracy for moving and tape cutting. Wire Tension System: National patent number: 2L200820000226.7. Adopt double direction wire tension system, keep the wire tension with same strength during the working time, which can protect the wire and reduce the wire broken possibility.
Product Sales Quantity
2013 year -----1000 sets
2014 year -----1300 sets
2015 year -----1500 sets
2016 year -----1700 sets
2017 year ----- 3600 sets
Reputation:
After 20 years developing, RuiJun brand has gone into customer's heart deeply, die manufacturer knows it is easier to get orders from clients if they use RuiJun machine, this is our RuiJun brand, who can effect die maker's decision from their customers' suggestion.
We can sell out 9 sets machine every day on the first two month of 2017 (one hour one set ), many small factories' year sale quantity can not catch up RuiJun month sale quantity. Many factories arranged their Factory Managers coming to find out the reason. But we think the reason is coming from the users, not coming from the factory. Because many customers told us, their clients will not give the die orders to them if they do not use RuiJun machine to make dies, that's why they buy our machine.
Our machine has some features as follows:
2.RuiJun brand machine can make a die with perfect surface finishing very easily, while other brand is not easy .
3.Even the die thickness is more than 200mm, we can still make a good surface finishing, while other brand is difficult if the thickness is too big.
4.We have key-technology, we do not like to tell customer how better motors we are using, how expensive accessories we are using, unless we do not have core technology, unless we are not popular in the market.
What we want to say, we have more experience, we are more professional, that's why we are more popular in the market.