Audited Supplier
ZZKD offers you not only with scalable range of glass and stainless steel bioreactors, but also with multi-parallel and multistep bioreactors. Based on our thorough understanding of bioreactors, rich experience for scaling up benchtop fermentors to processing system, and excellent control system for temperature, rpm, PH, DO, antifoam, feeding, aeration and pressure, you will benefit from our turnkey solution service.
A stainless steel bioreactor is a container used in biological reaction processes, usually made of stainless steel. It has the characteristics of high strength, corrosion resistance, high temperature resistance and easy cleaning, and is suitable for various biological processes such as cell culture, microbial fermentation, etc.
The main functions of stainless steel bioreactors include:1. Providing a good operating environment: Stainless steel bioreactors can provide a stable operating environment such as temperature, pressure and pH value to promote the progress of biological reaction processes. It has a detailed control system that can monitor and adjust the conditions inside the reactor in real time to ensure the best growth and product synthesis conditions.
2. Providing sufficient oxygen supply: For biological reaction processes that require oxygen, stainless steel bioreactors can provide sufficient oxygen supply through stirring and gas inlet devices. This oxygen supply method can increase the reaction rate and product yield, and avoid reaction restrictions caused by insufficient oxygen.
3. Providing good stirring effect: Stirring is a vital part of the biological reaction process. Stainless steel bioreactors are designed with suitable agitators and stirring structures to evenly distribute the culture medium or substances and ensure that the organisms are fully in contact and mixed with the culture medium to improve the reaction efficiency and product quality.
4. Easy operation and cleaning: The stainless steel bioreactor has a closed structure, which can effectively control the flow of materials during the reaction and avoid contamination by external impurities. At the same time, it is also easy to operate and clean, which is convenient for reuse and maintenance.
5. Support large-scale production: The stainless steel bioreactor can be expanded as needed to meet large-scale production needs. It can be connected to other equipment and systems to form a complete production line to improve efficiency and production capacity.
Stainless steel bioreactors play a vital role in bioprocessing, providing a good operating environment, sufficient oxygen supply, good stirring effect, convenient operation and cleaning, and large-scale production capacity. These advantages make it a key equipment widely used in biotechnology and pharmaceutical industries.
| Tank Volume | 3L-60000L |
| Aspect Ratio | 1:2-3 |
| Filling Coefficient | 65%-80% |
| Power Supply | 220/380VAC,50/60HZ |
| Chassis | 304 stainless steel casing with coating |
| Interface | Quick connect aviation plug/USB interface |
| Tank | It is made of all stainless steel, SUS316L and SUS304 are optional, and there is no dead angle inside; it is equipped with special sampling and discharging valves for fermentation tanks, and transplanting pipes. It adopts a large viewing angle tank liquid level observation glass, 12V safety light, with temperature, PH, DO, defoaming, liquid level interface, inoculation port, feeding port, and multiple spare ports. All welds are strong, neat and beautiful. . Design pressure 0.3Mpa, Jacket: Design pressure 0.3Mpa, adopt optimized diversion design, improve the exchange efficiency and the uniformity of the temperature in the tank, |
| Sterilization Method | Sterilization in place manual/automatic |
| Tank Function | Mechanical seal, air inlet sterilization filter, exhaust condenser, air inlet system with air distributor, flame inoculation port (also feeding port and cleaning port), feeding port, sampling port, feeding port; automatic control parameters The five electrodes are: PH electrode, DO electrode, defoaming electrode, temperature electrode port; four peristaltic pumps are automatically controlled to replenish acid/alkali/foam enemy/culture agent; |
| Mixing System | It adopts direct-connected mechanical stirring, mechanical seals for kettles, various forms of high-performance stirring paddles, defoaming paddles, AC speed-regulating motors, and the speed is infinitely adjustable. |
| Pressure Control | Manual/automatic control, pressure gauge local indication, measurement and control range: 0-0.3Mpa |
| Flow Control | Manual/automatic control, glass rotameter/gas mass flowmeter |
| Temperature Control | Stainless steel jacket circulating water bath control, cooling water temperature +5~55ºC; accuracy: ±0.1ºC; resolution: 0.1ºC; |
| PH Control | Mettler electrode (or Hamilton) imported from Switzerland is used for online detection, and the peristaltic pump automatically feeds acid or alkali to precisely control the pH value. Range: 2~12ph; Control accuracy: ±0.02ph, Resolution: 0.01ph |
| DO Control | Switzerland imported Mettler electrode (or Hamilton), online detection, can be associated with the speed and other control. Measuring range: 0-100% or 0-200%, control accuracy: ±3%; resolution: 0.1% |
| Feed Control | PID automatic setting of peristaltic pump switch control, automatic feeding and metering |
| Foam Control | The defoaming electrode is automatically detected, the peristaltic pump automatically adds the defoamer, and it has the functions of super liquid level alarm and automatic liquid replenishment. |
| Control System | The special online process control system for fermentation adopts the form of color LCD touch screen + PLC, which can detect and control the relevant parameters of the fermentation process online. Specific functions include: sterilization interface, parameter calibration, parameter setting, data curve, data report, fermentation batch number setting, online animation, alarm setting, which can realize data monitoring on the host end, PC end, and mobile end. |
| Extensions | Feeding balance weighing/tank weighing/automatic air flow control/tank pressure detection/bypass pure oxygen/oxidation-reduction potential online detection/on-line detection and control of methyl (ethyl) alcohol content/on-line detection of tail gas O2 and CO2 content / Automatic sterilization function / tank automatic cleaning function / tank cover automatic lifting function |
Zhengzhou Keda Machinery and Instrument Equipment Co., Ltd. is specialized in R & D, production, sales, teaching and chemical biology pharmacy equipment integrated company. The main products are rotary evaporator, jacketed glass reactor, single layer glass reactor, circulating water vacuum pump, low-temperature reaction bath (slot), low temperature cooling fluid circulating pump(cool chiller), vacuum drying oven, blast drying oven, freeze dryer, water/oil bath, magnetic heating stirrer, overhead mixer, ultrasonic cleaning machine, lift platform, etc. Besides, we act as agents of some domestic and foreign famous enterprise products, sustaining high praise in domestic junior colleges and universities, scientific research units, etc. Our products are sold to USA, Australia, Asia, Brazil, Iran, Egypt, etc. countries and our customers have been fully affirmation.
Factory Size: 1,000-3,000 square meters
Year Established: 2009
Total Revenue: US$1 Million - US$2.5 Million
Registration No.: 410105000067362
Main Markets: Central America, Mid East, Oceania, Africa, South America
Packaging:
-After use cartons inside, outside with wooden case packaging;
-Both neutral and customized packaging can be available.
Shipping:
-We can ship the goods to you by International Express such as DHL, TNT, EMS, FedEx and so on and you can also choose the appropriate one based on your timeline and budget. Besides, you can definitely choose to use your own shipping agent.
| Shipping method | Note |
| Express | Door to door, very convenient, don't need to clearance or pick-up |
| By air | Airport to an airport, you need to do the customs clearance and pick up the goods at your local airport, which you can have a local shipping agent to do for you. |
| By sea | Port to port and you need to do the customs clearance and pick-up the goods at your local port, which you can have a local shipping agent to do for you. |
Pre-sale Service:--24 Hours online service for your consultation.
--Help choose right model, and a series of services, people, and advice.
--Give you the best offer.
--Provide discount for many sets order.
--Do customer's request.
--Choose payment term you convenient.
--Promptly production and delivery, inform you in time.
--Can provide invoice value as you like to decrease your tax.
After-sale service:
--1 year warranty service and all life maintenance.
--Technical Engineers are available for overseas training.
--Remote control technical consult.
--Free installation DVD.
--Maintenance plan.
1. What's the minimum order quantity?
One set at present.