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Process flow of puff snack production line: Flour mixers--Spiral feeding machine--Twin screw extruder--Core injection machine--Cutting machine--Large elevator--Multi layer oven--Seasoning line
Introduction to the main functions of each equipment on the production line:1.Flour mixers: Flour mixers of different models are selected according to different production lines. Their function is to mix raw materials with a certain amount of water evenly. The raw materials can be corn flour, flour, Corn starch, etc.
2. Spiral feeding machine: uses a motor as the power for spiral conveying, ensuring convenient and fast feeding. The screw rod can also be used for secondary mixing, making the raw materials more uniform.
3. Twin screw extruder: Different models of twin screw extruder are selected based on the production line's output, which can range from 100kg/h to 400kg/h.
4. Core injection machine: The puffing machine injects the core material into the hollow tube immediately, which can be peanut butter, chocolate sauce, etc.
5. Cutting machine: Cut the rice fruit with the core material, and the size of the rice fruit can be adjusted between 2cm-20cm.
6. Large elevator: responsible for conveying rice fruits to the oven, and the height of the elevator is freely determined according to the oven.
7. Multi layer oven: Most ovens are electric ovens, with temperatures adjustable between 0-200 degrees through a control cabinet. The interior is made of stainless steel double layer mesh bags, and the baking time can be adjusted according to the speed. There are multiple models of stainless steel ovens available, including three layer, five layer, and seven layer ovens.
8. Seasoning line: There are various configurations such as octagonal cylinder, cylinder, lifting single cylinder, double cylinder seasoning line, etc. Customers can configure according to production capacity and product properties, as well as oil spraying, sugar spraying, and coating equipment.
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
| Model | Installed power | Power consumption | Capacity | Dimension |
| SLG65-C | 63.41kw | 41kw | 100-150kg/h | 18000*1200*2000mm |
| SLG70-A | 86.06kw | 56kw | 250-300kg/h | 23000*2000*3000mm |
| SLG85-A | 131.06kw | 98kw | 350-400kg/h | 31000*2000*3000mm |
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Established in 1996, Jinan Dayi Extrusion Machinery Co., Ltd has been the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field.
DAYI Company congregates an expert team with twenty-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes in order to benefit our clients producing creative food.
After years of research and development, our single and double screw extrusion technique has been widely applied to produce the following products: puffed snacks, core-filling snacks, breakfast cereal / corn flakes, 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, cheetos/niknak/kurkure, ball/butterfly popcorn, fried flour food, bread crumb, nutritional rice/ artificial rice, nutritional powder/baby food powder, and pet food, etc.
More than twenty production lines with different functions and capacities can be chosen. And we can also provide customized service for special requirements.
Internal factory display:
Generally questions you will meet during you choose the suitable machine:
1.if ours country's power supply is not 3ph 380v 50hz,different as you use in china,could you afford the suitable machine to us?
DAYI:Yes,we can afford the suitable machine accrodingly your power supply,for eg:3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.what is the material for the case of the machine?
DAYI:We use all stainless steel for the parts directly connect with the food.
3.what is the brand of Motor?eletronic components?
DAYI: We use ABB or SIEMENS,it depends on your requirements.
4.If i can use one production line to produce many different snack?
DAYI:one produciton line can produce only one category,but can produce different shape with change different molds.
5.what kind of fuel we can choose to start production?
DAYI:You can choose gas,diesel,eletricity as fuel,but pls tell your idea to our sales when you ask for quotaiton.
6.Could we visit your factory to check the machine carefully?
DAYI:Of course,we warmly welcome your coming to our factory to discuss of the detail.
7.How long is your machine's gurantee time?
DAYI:Normally our gurantee time is one year except for the easy broken parts.
8.Could you afford technician team to help ours installation and commissioning?
DAYI: We can send technician team to your country to help installation,we have professional teams with rich experience to do this job.
9:If we have very special requests for the production line,could you help me to work on it?
DAYI:Yes,we can afford customerized service, we have one technical team to focus on this job,so they can afford the best service to you
All Service We Can Do for You:
--Pre-sales:
1. Free consultation about machine or process line and prompt reply;
2. Best quotation, information of machine or process line;
3. Test run machine in our factory;
4. Help arranging room and aboard for clients in our city;
--After-sales:
1. Arranging shipping matters of machines;
2. Overseas installation and debugging machines in clients' factories;
3. Training clients' workers for operating machines;
4. One year guaranty time of machines;
5. Technical support of machine and products for lifetime;
6. Supplying spare parts in best price for lifetime.
