Audited Supplier
Process flow of corn flakes production line: Flour Mixer → Screw Elevator → Double-screw Extruder → Air Convveyor → Flaking Machine → Elevator → Dryer → Elevator → Roaster → Elevator → Coating Line → Vibrating Spreader → Elevator → Dryer → Cooling Conveyor
Introduction to the main functions of each equipment on the production line:1. Mixer: Mix the raw materials required for production with a certain amount of water to form the necessary materials for production.
2. Spiral feeder: The mixed material is transported to the feeding hopper of the extruder, and the use of spiral rods can ensure stable feeding and prevent scattering. The spiral rods can also stir the material twice, making it more uniform.
3. Twin screw host: The transported material is expanded, and the high-temperature and high-pressure environment changes the internal molecular structure of the material. After expansion, it is extruded into shape by an extruder.
4. Air blower: Conveys the extruded semi-finished products to the next equipment.
5. Tablet press: The product extruded by the extruder is pressed and can be made into various shapes such as circular, irregular, elliptical, etc.
6. Large elevator: responsible for transporting products to the oven, and the height of the elevator can be adjusted freely according to the height of the oven.
7. Three layer fuel oven: responsible for drying and baking products, making their taste crispy and reducing internal moisture.
8. Large elevator: Transport the product to the next device, and the height of the elevator can be freely adjusted.
9. High temperature drum oven: Bake the product here to make its texture crispy.
10. Elevator: Conveying products.
11. Spraying line: The product is seasoned, and the flavor of the seasoning can be determined according to production needs. Our company also has a variety of seasoning equipment with different configurations and output.
12. Vibration Spreader: Spread the seasoned products evenly and transport them to the oven to avoid product sticking together.
13. Extended three-layer fuel oven: Bake the product again, promoting the fusion of seasoning and product, making the taste more crispy and rich.
14. Cooling conveyor: cools the baked product and transports it for packaging.
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
| Model | Installed power | Power consumption | Capacity | Dimension |
| SLG65-CJ | 85.97kw | 56kw | 100-160kg/h | 47000*2000*2600mm |
| SLG70-A | 119.06kw | 82kw | 200-250kg/h | 48600*2000*2800mm |
| SLG85-A | 164.06kw | 123kw | 350-400kg/h | 49400*2000*3000mm |
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Established in 1996, Jinan Dayi Extrusion Machinery Co., Ltd has been the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field.
DAYI Company congregates an expert team with twenty-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes in order to benefit our clients producing creative food.
After years of research and development, our single and double screw extrusion technique has been widely applied to produce the following products: puffed snacks, core-filling snacks, breakfast cereal / corn flakes, 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, cheetos/niknak/kurkure, ball/butterfly popcorn, fried flour food, bread crumb, nutritional rice/ artificial rice, nutritional powder/baby food powder, and pet food, etc.
More than twenty production lines with different functions and capacities can be chosen. And we can also provide customized service for special requirements.
Internal factory display
Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country
All Service We Can Do for You:
--Pre-sales:
1. Free consultation about machine or process line and prompt reply;
2. Best quotation, information of machine or process line;
3. Test run machine in our factory;
4. Help arranging room and aboard for clients in our city;
--After-sales:
1. Arranging shipping matters of machines;
2. Overseas installation and debugging machines in clients' factories;
3. Training clients' workers for operating machines;
4. One year guaranty time of machines;
5. Technical support of machine and products for lifetime;
6. Supplying spare parts in best price for lifetime.
Related snacks food process line
Puff snacks/ core filling snacks process line
Breakfast cereals/ corn flakes process line
Fried wheat flour snacks food process line
2D/3D snack pellet process line
Soya protein process line
Bread crumbs process line
Nutritional rice process line
Nutritional powder/ baby food process line
Dorito/ tortilla chips process line
Cheetos/kurkure/niknak process line
Pet food process line...
