Tungsten Carbide Blades for Conveyor Belt Cleaner

Secondary Belt Cleaners

tungsten cemented carbide milling cutter holder with high precision
1. 100% raw material to produce tungsten carbide products.
2. Hip sintered, high hardness, high wear resistance
3. Various sizes and full types available 
4. Reasonable price,Fast delivery time
5. OEM Customized(small order accepted,professional technical support)
6.ISO 9001 Certification

Overview
Secondary Belt Cleaners are an essential component of the conveyor cleaning system, designed to remove material residues that the primary cleaner fails to clear. They are typically installed downstream of the main cleaner to ensure optimal cleaning, reducing material buildup, minimizing equipment wear, and improving operational efficiency. Our Secondary Belt Cleaners are made using vacuum brazed tungsten carbide material, known for its superior wear resistance and corrosion resistance, offering a long-lasting, high-performance cleaning solution for your equipment.

Key Features

1. High Wear Resistance

   • Tungsten Carbide Hardness: Tungsten carbide has a hardness of 9.0-9.5 HRA, which is approximately 6 times harder than standard steel. This extreme hardness allows it to withstand high wear environments, ensuring superior durability compared to conventional materials.
   • Market Data: According to a MarketsandMarkets report, the tungsten carbide market is expected to grow from USD 8.3 billion in 2020 to USD 11.5 billion by 2025, with a CAGR of 6.2%, indicating strong demand for high-performance materials like tungsten carbide in industrial applications.

2. Excellent Corrosion Resistance

   • Corrosion Resistance: Tungsten carbide is highly resistant to corrosion, able to perform in acidic, alkaline, and high-moisture environments. It can withstand high temperatures (over 500°C) and remains stable even in the harshest chemical environments.
   • Research Data: A study by Grand View Research indicates that the demand for tungsten carbide in mining and chemical industries is growing at a CAGR of 5.6%, driven by its resistance to corrosive environments.

3. Precision Design for Maximum Cleaning Efficiency

   • Our Secondary Belt Cleaner is designed with optimal angles and pressure to maximize cleaning efficiency, ensuring that no material remains on the conveyor belt surface, preventing excessive wear.
   • Performance Data: According to McKinsey, secondary cleaners improve cleaning efficiency by up to 30%, reducing damage to the belt and extending its lifespan.

4. Vacuum Brazing Technology for Secure Bonding

   • Vacuum Brazing: The tungsten carbide blades are bonded using vacuum brazing technology, providing a strong and durable connection between the carbide and the base material. This process improves bonding strength by 2x compared to traditional welding methods.
   • Industry Data: PwC reports that vacuum brazing technology in tungsten carbide applications is expected to grow by 8%-10% over the next five years, enhancing product durability and performance.

5. Adaptability to Various Operating Conditions

   • Our Secondary Belt Cleaner performs exceptionally well in mining, steel manufacturing, and chemical industries, adapting to extreme conditions and maintaining high cleaning efficiency in severe environments.
   • Market Trend: According to Research and Markets, the demand for tungsten carbide materials is expected to grow at a CAGR of 6.5%, particularly for applications in high-temperature, high-wear, and corrosive environments.

Applications

• Mining and Crushing Plants
  In environments with high impact and severe abrasion, such as ore crushing and material transport, tungsten carbide blades provide extended service life while maintaining high cleaning efficiency.

• Steel and Chemical Industries
  In high-temperature and corrosive environments, tungsten carbide is ideal for cleaning conveyors that operate in such conditions, ensuring long-lasting performance.

• Logistics and Conveying Systems
  In various types of conveyor systems, secondary belt cleaners ensure the conveyor belt remains clean, improving transport efficiency and reducing equipment wear.

Conclusion

Our Secondary Belt Cleaners, equipped with vacuum brazed tungsten carbide blades, provide exceptional wear resistance, corrosion resistance, and operational stability. These cleaners are some of the most durable and efficient options available on the market today. Whether used in mining, chemical, steel, or logistics sectors, they deliver long-term, reliable performance, reduce maintenance costs, and enhance productivity.

Market Data Support: According to reports from MarketsandMarkets, Grand View Research, and Research and Markets, the demand for tungsten carbide is expected to grow significantly, particularly in industries with harsh working conditions, with an annual growth rate of 5-6.5% over the next five years.

If you're interested in our product, please contact us for more detailed information. We offer customized solutions tailored to your specific needs, supported by professional technical assistance and customer service.