Audited Supplier
HSH Series
12 Months
12 Months
PV Heating Equipment
CE, ISO
Horizontal Type
Hengli
950c
Quartz Lamp Heating
5 Zones
HENGLI
5890× 1200× 1350mm
5890*1200*1350mm
China
8514390090
Product Description
1. Typical application fields:
2. Equipment specification and structure:
3. Thermal system:
4. Transmission system:
5. Atmosphere system:
6. Cooling system:
7. Safety protection:
8. Temperature control system:
| Typical application fields | It is mainly used in the rapid firing process of solar cells |
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| Code | Name | Length | Explain | |
| A | Total length of equipment | 5890mm | ||
| B | Entrance /Exit platform | 500mm | ||
| C | Furnace frame | 4890mm | ||
| D | Entrance transition zone | 350mm | No heating elements, mainly to prevent the furnace mouth overheating, and to prevent the interference of the external environment on the furnace | |
| E | Heating zone | 1080mm | 3 zones, the temperature range is 200-700 ºC, and the typical temperature range is 400-650 ºC | |
| F | Constant temperature zone | 420mm | 2 zones, the temperature range is 600-900 ºC, typical 850 ºC | |
| G | Cooling transition zone | 490mm | There is no heating element, and a stainless steel cooling water jacket is installed to isolate the heat diffusion in the front temperature zone | |
| H | Forced cooling zone | 2300mm | 2 sets two-stage finned water-cooled heat exchanger combined with axial-flow fan forced convection cooling chamber, in which one thermocouple is detected to display the temperature of the cooling chamber | |
| I | Exit transition zone | 250mm | 1 set stainless steel sleeve, mainly to prevent the interference of external environment on the furnace | |
| J | Equipment height | 1350mm | ||
| K | Layout position of equipment operation panel | |||
| Furnace structure | All fiber furnace design, infrared quartz lamp heating | |||
| Effective height | 30mm | |||
| Equipment weight | About 1500kg | |||
| Dimensions | 5890×1200×1350mm(L×W×H) Excluding chimney, indicator light and foot | |||
| Appearance color | Hanging board adopts high temperature spray, color is camel gray computer color, color label:RAL7035 | |||
| Rated temperature | Service temperature: 100-900 ºC |
| Maximum temperature | 950ºC |
| Heating element | Quartz lamp heating |
| heating power | 39kW |
| Heat preservation power of empty furnace | About 19kw |
| Number of temperature zones | 5 zones |
| Temperature control points | 5 points |
| Inspection point | 2 points(cooling zone temperature, water cooling temperature detection) |
| Thermocouple | K type |
| Surface temperature rise | <30ºC |
| Temperature control stability | ±3ºC |
| Temperature uniformity | ±3 ºC (constant temperature zone) |
| Belt width | 250mm |
| Belt model | B151012 |
| Belt material | Cr20Ni80 |
| Maximum load | More than 25kg / m2 |
| Transmission mode | Design of mechanical transmission and large envelop angle adaptive tension |
| Speed range | 10~4000mm / min, variable frequency stepless speed regulation |
| Driving system | The transmission control adopts servo drive motor, which is controlled by reducer, and the speed is continuously adjustable |
| Conveyor structure | Belt conveyor device: to drive the driving and driven wheel through chain and sprocket wheel, and then generate the friction force by driving wheel and the belt drive the belt running. There is a belt deviation guide device on the both sides at the entrance and exit. |
| Cleaning method of belt | Brush cleaning (standard) Ultrasonic cleaning (option) |
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| Atmosphere control system | Including air pipe and exhaust system | ||
| Air pipe: the range of flowmeter is 10 ~ 95L / min | |||
| A | Entrance air curtain | Prevent outside air from entering the furnace | |
| B | Temperature rise and air intake | The chimney in the heating area can help exhaust and air in, and the exhaust valve can be adjusted to eliminate organic waste gas and moisture | |
| C | Free cooling air intake | In the cooling area, the chimney helps to exhaust and air in, and the exhaust valve is adjustable to adjust the flow direction of the atmosphere in the furnace | |
| D | Cooling air intake | One air inlet is set in the middle of cooling transition section to prevent high temperature heat dissipation | |
| E | Exit air curtain | Prevent outside air from entering the furnace | |
| Exhaust system | One exhaust chimney is set in the middle of heating section and one in the middle of cooling section respectively | ||
| Cooling structure | The two-stage finned water-cooled heat exchanger combined with axial-flow fan is used for forced convection cooling |
| Cooling mode | Water cooling combined with air cooling |
| Emergency stop button | One stop button is set at each end plate of the inlet and outlet. After pressing the button, the mesh belt stops running |
| Alarm indication | Sound and light alarm for thermocouple broken , temperature deviation, over temperature, belt stop, low air pressure, motor overload, etc |
| Power failure protection | Installation of manual shaking out device |
| Temperature measurement | Each control and detection point is measured independently by k-type thermocouple |
| Control instrument | It is controlled by imported intelligent regulator.With PID parameter self-tuning, high temperature upper limit alarm, thermocouple failure indication and other alarm protection functions |
| Heating control | The heating part is supplied by multiple AC contactors in groups to reduce the instantaneous current impact of the equipment on the power grid |
| Control mode | Phase shift power regulation |
| Over temperature treatment | When over temperature occurs in a certain temperature zone, the temperature over temperature alarm system of the corresponding temperature zone will immediately send out sound and light alarm signal and cut off the heating of all temperature zones at the same time, and the buzzer will send out continuous alarm sound |
| Computer control system (option) | DCS (distributed control system) control system is adopted |
| Lower single loop intelligent instrument control, upper computer monitoring | |
| Temperature acquisition and recording: easy to manage and track the quality, and can call print at any time | |
| Curve storage and automatic call out: customers can set a variety of use curves for different products, and call them out at any time | |
| Parameter adjustment: including temperature, control parameters and other adjustable parameters of the lower computer, which can be controlled in the upper computer | |
| Temperature curve recording and analysis system: regularly measure and analyze furnace temperature and actual temperature curve of workpiece surface |
