31-Electronic Turbine Motor Assembly Line

Price $550000.00 Compare
Min Order 1 Piece
Shipping From Shandong, China
Popularity 383 people viewed
Quantity
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Qingdao Gotop Automation Equipment Co., Ltd

VIP   Audited Supplier 2 years
Profile Certified by SGS/BV
GT-MENG-B-0011
GOTOP
Wooden Box Packaging for Sea and Land Transportati
Length 20700mm * Width 2500mm * Height 2300mm
Qingdao China
Product Description
 
Equipment performance and main parameters
Equipment operating cycle18 seconds
Equipment operator1 person
 Estimated daily production (calculated based on 10 hours)2000 sets
Estimated monthly production (calculated on a 24 day basis)48000 sets
 Equipment noise≤75db
Overall production line net sizeLength 20700mm * Width 2500mm * Height 2300mm
Power supply standardsAC 380V,50HZ 
 Gas supply methods and standardsSeamless steel pipe segmented supply, 0.5~0.8Mp
Main standard component brand configuration
pneumatic componentsAirTAC
SensorAutonics/omron
Programmable logic controllerSchneide
 Servo motorINOVANCE
Touch panelINOVANCE
Fixed barcode scannerDatalogic

ST001 Chassis Feeding Equipment

Overview: 
     Shell feeding equipment blister tray feeding, three-axis handling, PLC logic control.

Composition: Magazine, three axes.

Brief description of the action:
       The blister tray is manually placed in the material magazine, and the casing is automatically loaded through the three-axis handling module.

ST002 Chassis & Stator Assembly Equipment

Overview:
    Through the rotation of the servo disc, the product seat is driven to rotate, the sensor detects the direction of the product, and it is equipped with product heating, pressing, water cooling and other mechanisms, and PLC logic control.

Composition: Servo motor, indexing rotary platform, multi-station turntable, press (displacement, pressure monitoring).

Brief description of the action:
        The handling mechanism places the product to the indexing rotation platform to detect the product direction, and the multi-station turntable of the splitter drives the product seat to rotate, and after each rotation, the product is heated and the product is press-mounted.
 
 
ST003  Cover & Stator Assembly Assembly Equipment

Overview:Automatic loading of the magazine, three-axis module handling, turning mechanism, cover rotation positioning, rotary welding after positioning, PLC logic control.

Composition: servo motor, product tooling, laser welding machine, rotary cylinder, air gripper.

Brief description of the action:
1. Flip the translation mechanism to flip the product and load the product to the disc tooling;
2. The silo automatically changes the tray and feeds (manual intermittent pallet feeding);
3. The three-axis handling platform automatically clamps the product cover and feeds;
4. Correct the tooling to complete the direction correction of the hood;
5. Automatic welding of the cover, automatic collection and harmless treatment of exhaust gas;
6.The height of the welding gun is automatically adjusted to adapt to different stack thickness products.
 
 
ST004 Insulated shell assembly equipment

Overview: Servo handling products, screwgun tightening, PLC logic control.

Composition: servo motor, tightening gun, displacement ruler, automatic feeder.

Brief description of the action:
1. The insulating box is in place
2. Jacking, jacking and positioning the pallet
3. Clamp the double rotating insulated box
4. Grip and carry the insulated box
5. Assemble the insulating box to the case
6. Jack and put down the tray
7. Jacking, jacking and positioning the pallet
8. The screw gun tightens the fixing screws of the insulated box and monitors the torque
9. Defective products are transported to the defective product storage belt
 
ST005  Crimp Nut Equipment

Overview: Vibrating plate feeding, servo handling and pressing, height detection, PLC logic control.

Composition: vibrating plate, servo motor, displacement ruler, pressure sensor

Brief description of the action:
1. The vibrating plate is loaded, and the product is transported to the product seat by the gripper;
2. Translate the module to the nut loading station;
3. Nut feeding vibrating plate feeding to nut dislocation station;
4. The handling module transports the nut to the nut correction hole;
5. Translate the module to the nut press-fitting station;
6. Press down to press the nut into the terminal shell (three nuts are pressed in at one time);
7. Translate the module to the loading position of the finished product.

ST006 0033 Cover Feeding Equipment

Overview:
     Shell feeding equipment blister tray feeding, three-axis handling, PLC logic control.

Composition: Magazine, three axes.

Brief description of the action:
    The blister tray is manually placed in the material magazine, and the casing is automatically loaded through the three-axis handling module.
 
ST007 Canopy & Stator Assembly Equipment

Overview: Automatic loading and unloading, pre-assembled lid & case, height detection, camera angle detection, defect elimination.

Composition: servo loading and handling, expansion jaw cylinder, shaping mold, shaping servo drive

Brief description of the action:
1. Automatic loading of the material warehouse;
2. Pre-assembled cover & case;
3. Cover & casing press-fitting;
4.. Height detection;
5. Camera press-fitting angle detection;
6. Exclusion of defective products;
7. Finished product blanking.


 
Packaging & Shipping

 
Company Profile
 

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!


The competitiveness of the company
research and development:
Rigorous evaluation and necessary experimental verification

Build a professional project team
Continuous improvement in engineering design, Modular rocket
Keep up-to-date with project progress and feedback
Quality:
Internal and external design review
Implement PDCA for material inspection

Gotop internal acceptance and customer pre-acceptance
1 year or above quality assurance
Manufacturing:
Decompose the assembly process to make it more detailed
Review the problem every day and make timely improvement
Unified standard operating procedures and practices
Implementation of PDCA
Services:
Technical training
Long-term free technical support from strategic partners
Transfer of information and documents




 



 
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