2-Two Station Internal Winding Machine

Equipment performance and main parameters
Maximum speed	400r/min
Operators	1 person
Operating station	2-station
Magnetic wire material	Copper wire/aluminum wire
Wire diameter	0.1-1.3mm
Inner diameter of stator	≥ Φ 30mm
Outer diameter of stator	≤Φ 140mm
Stator thickness	5-80mm
Overall production line net size	Length 1000mm * Width 900mm * Height 1800mm
Power supply standards	AC 220V,50HZ
Gas supply methods and standards	Seamless steel pipe segmented supply, 0.5~0.8Mp
Main standard component brand configuration
pneumatic components	SMC
sensor	OMRON
Programmable logic controller	DELTA
Private server motor	DELTA
interface	PROFACE
ball screw	NSK
tensioner	Dongguan Yabo,china-tension

ST001 Up and down motion module

Overview:
    By driving the screw through servo, the winding nozzle can move in a three-dimensional spatial position..

Composition: Servo motor, ball screw, cylinder

Brief description of action:
        The servo belt in three directions of XYX drives the movement of the screw, allowing the winding nozzle to move in three-dimensional space. The wire mouth has a swing rod mechanism that can achieve the transformation of the wire mouth's horizontal or vertical state, allowing the enameled wire to complete actions such as winding around the column and passing through gaps. During the tension control winding process, the tension of the enameled wire is within the qualified range. Professional motion controllers drive servo motors.

ST002 Rotating motion module

Overview:
     Two rotating modules rotate with tooling and statorpositioning, PLC logic control.

Composition:
    Servo motor, bearing, stator clamping fixture

Brief description of action:
    The product is fixed on the stator clamping fixture, and the servo motor drives the clamping fixture to complete the rotation action of the stator.  The rotation of the stator and the up and down movement of the winding needle work together to complete the winding action.  A professional motion controller controls the coordination of rotation and XYZ direction.

ST003 Product seat opening mechanism          
                                 
Overview:
     The product seat opening mechanism quickly opens the pressing material of the stator clamping fixture, and manually takes out or places the stator.

Composition:
    Cylinder, guide mechanism, push block

Brief description of action:  
     The cylinder drives the pushing workpiece to open the pressing block of the stator clamping fixture, and manually takes out or places the stator.

ST004 Tangent module

Overview:
    The cutting blade of the tangent module cuts the enameled wire and clamps the wire ends.

Composition:
    Cylinder, moving knife&stationary knife

Brief description of action:
    The enamel wire is placed between the moving knife and the stationary knife by the wire nozzle, and the cylinder drives the moving knife to cut the enamel wire and clamp the enamel wire head connected to the wire nozzle.  The enamel wire and wire nozzle of the stator are disconnected.  The equipment is waiting for the next pick-up.
 

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!

The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents