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During Y2021 China have exported a lot of PSA oxygen generator worldwide together with High pressure booster to support medical assistance for the pandemic.
For PSA oxygen generator is a set of air separation system, which needs good maintenance to ensure a longer service life of the whole system.
Maintenance schedule is almost like this:
| PSA Oxygen Generator maintenance schedule ---Just for reference | ||||||
| Equipment | Maintenance components | Unite | 1 time maintainence Qty | 1 Year maintainence times | 1 Year Qty | Maintainence Schedule |
| Air compressor | Air filter element | Piece | 1 | 4 | 4 | At (500)+3000+6000+9000 running Hours |
| Oil filter element | Piece | 1 | 5 | 5 | At (500)+3000+6000+9000 running Hours | |
| Air-Oil separator replacement | Piece | 1 | 2 | 2 | At 3000+6000+9000 running Hours | |
| lubricating oil | bucket | 1 | 2 | 2 | At (500)+3000+6000+9000 running Hours | |
| air filtration | Air Filter C/T/A grade | Sets | 1 | 2 | 2 | At 4000+8000 running Hours |
| Active carbon | kg | engough | 2 | 20 | At 4000+8000 running Hours | |
| Jiapeng high pressure oxygen booster | First stage piston ring | Piece | 4 | 5 | 20 | At 1500+3000+4500+6000+7500H |
| Second stage piston ring | Piece | 6 | 5 | 30 | ||
| Third stage piston ring | Piece | 10 | 5 | 50 | ||
| First-stage piston guide ring | Piece | 1 | 5 | 5 | ||
| Second-stage piston guide ring | Piece | 1 | 5 | 5 | ||
| Third-stage piston guide ring | Piece | 2 | 5 | 10 | ||
| liner band | Piece | 20 | 5 | 100 | ||
| First stage suction valve plate | Piece | 1 | 3 | 3 | At 3000+6000+9000 H | |
| Two stage suction valve plate | Piece | 1 | 3 | 3 | ||
| Discharge valve plate | Piece | 4 | 3 | 12 | ||
| Three stage intake valve set | Piece | 1 | 3 | 3 | ||
| Three stage exhaust valve set | Piece | 1 | 3 | 3 | ||
| O Ring | Piece | 2 | 1 | 2 | At 6000+12000H | |
| Φ75×2.65O Ring | Piece | 1 | 1 | 1 | ||
| Φ75×2.65Shaped O-ring | Piece | 1 | 1 | 1 | ||
| Crosshead guide ring | Piece | 6 | 1 | 6 | ||
| Lubricating grease | Piece | 2 | 1 | 2 | ||
| Packing group | Piece | 9 | 1 | 9 | ||
As a professional oxygen machine and nitrogen machine factory, we provide a complete range of original air compressor maintenance accessories and supercharger maintenance accessories .We are willing to answer all kinds of questions and provide solution suggestions about this type of equipments and hope to establish a good cooperative relationship with global equipment dealers and end users.
Anyway, when you have any problems about maintenance problems, please feel free to contact us. We are here and willing for help!
| Anshan Jiapeng Oil-free oxygen filling Booster key parameter | |||||||||||
| Lots | Booster Model | Input Pressure Mpa | OutLet Pressure Mpa | Flow rate Nm³/h | Power kw | Cylinder diameter | Inlet Size | Outlet Size | Size mm | Weigth kg | REV r/min |
| 1 | WWY-(1-5)/4-150 | 0.4 | 15 | 5 | 4 | Φ50+Φ30+Φ20 | Rc1/2 | G5/8 | 1350*850*1100 | 380 | 470 |
| 2 | WWY-10/4-150 | 0.4 | 15 | 10 | 5.5 | Φ65+Φ36+Φ20 | Rc1/2 | G5/8 | 1350*1050*1100 | 410 | 470 |
| 3 | WWY-15/4-150 | 0.4 | 15 | 15 | 7.5 | Φ65+Φ36+Φ20 | Rc1/2 | G5/8 | 1350*1050*1100 | 420 | 640 |
| 4 | WWY-20/4-150 | 0.4 | 15 | 20 | 11 | Φ70+Φ36+Φ20 | Rc1/2 | G5/8 | 1350*1050*1100 | 430 | 580 |
| 5 | WWY-25/4-150 | 0.4 | 15 | 25 | 11 | Φ70+Φ36+Φ20 | Rc1/2 | G5/8 | 1350*1050*1100 | 430 | 640 |
| 6 | WWY-30/4-150 | 0.4 | 15 | 30 | 15 | Φ90+Φ50+Φ30 | Rc1/2 | G5/8 | 1350*1050*1100 | 450 | 470 |
| 7 | WWY-35/4-150 | 0.4 | 15 | 35 | 15 | Φ90+Φ50+Φ30 | Rc1/2 | G5/8 | 1350*1050*1100 | 450 | 470 |
| 8 | WWY-40/4-150 | 0.4 | 15 | 40 | 15 | Φ90+Φ50+Φ30 | Rc1/2 | G5/8 | 1350*1050*1100 | 450 | 580 |
| 9 | SWY-45/4-150 | 0.4 | 15 | 45 | 18.5 | 2-Φ70+Φ50+Φ30 | Rc1 | G5/8 | 1450*1100*1250 | 520 | 580 |
| 10 | SWY-50/4-150 | 0.4 | 15 | 50 | 18.5 | 2-Φ70+Φ50+Φ30 | Rc1 | G5/8 | 1450*1100*1250 | 520 | 580 |
| 11 | SWY-55/4-150 | 0.4 | 15 | 55 | 18.5 | 2-Φ70+Φ50+Φ30 | Rc1 | G5/8 | 1450*1100*1250 | 520 | 580 |
| 12 | SWY-60/4-150 | 0.4 | 15 | 60 | 22 | 2-Φ70+Φ50+Φ30 | Rc1 | G5/8 | 1450*1100*1250 | 540 | 640 |
| 13 | SWY-65/4-150 | 0.4 | 15 | 65 | 22 | 2-Φ70+Φ50+Φ30 | Rc1 | G5/8 | 1450*1100*1250 | 540 | 720 |
| 14 | SWY-70/4-150 | 0.4 | 15 | 70 | 22 | 2-Φ70+Φ50+Φ30 | Rc1 | G5/8 | 1450*1100*1250 | 540 | 720 |
| 15 | WWY-75/4-150-II | 0.4 | 15 | 75 | 15*2 | (Φ90+Φ50+Φ30)*2 | Rc1 | G5/8 | 2800*1250*1200 | 1060 | 580*2 |
| 16 | WWY-80/4-150-II | 0.4 | 15 | 80 | 15*2 | (Φ90+Φ50+Φ30)*2 | Rc1 | G5/8 | 2800*1250*1200 | 1060 | 580*2 |
| 17 | WWY-85/4-150-II | 0.4 | 15 | 85 | 15*2 | (Φ90+Φ50+Φ30)*2 | Rc1 | G5/8 | 2800*1250*1200 | 1060 | 580*2 |
| 18 | SWY-90/4-150-II | 0.4 | 15 | 90 | 18.5*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1260 | 580*2 |
| 19 | SWY-95/4-150-II | 0.4 | 15 | 95 | 18.5*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1260 | 580*2 |
| 20 | SWY-100/4-150-II | 0.4 | 15 | 100 | 18.5*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1260 | 580*2 |
| 21 | SWY-105/4-150-II | 0.4 | 15 | 105 | 18.5*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1260 | 580*2 |
| 22 | SWY-110/4-150-II | 0.4 | 15 | 110 | 18.5*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1260 | 580*2 |
| 23 | SWY-115/4-150-II | 0.4 | 15 | 115 | 22*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1350 | 640*2 |
| 24 | SWY-120/4-150-II | 0.4 | 15 | 120 | 22*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1350 | 640*2 |
| 25 | SWY-125/4-150-II | 0.4 | 15 | 125 | 22*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1350 | 640*2 |
| 26 | SWY-130/4-150-II | 0.4 | 15 | 130 | 22*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1350 | 720*2 |
| 27 | SWY-135/4-150-II | 0.4 | 15 | 135 | 22*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1350 | 720*2 |
| 28 | SWY-140/4-150-II | 0.4 | 15 | 140 | 22*2 | (2-Φ70+Φ50+Φ30)*2 | Rc1 | G5/8 | 2900*1320*1300 | 1350 | 720*2 |
1. The basic parameters listed in this table can be confirmed according to the actual working conditions
2. Touch display PLC control
3. Remote control (optional)
4. With water tank and circulating pump without external pipeline
5. With outlet pressure,temperature sensor, overload, overheating, cooling water fault shutdown
6.Failure item cyclic scrolling prompt
7.Operation time display, maintenance cycle prompt
Anshan Jiapeng Compressor Co., Ltd. is located in the southeast of Liaoning Province, located in the steel capital - Anshan, the company was established in June 1998, the registered capital of 5 million yuan, after the reform of the state-owned enterprises, the first production of oil-free gas compressor joint-stock companies, is the earliest domestic production license manufacturers. The company mainly produces 10 series of compressors with more than 100 models of oil-free air, oxygen, nitrogen, argon, helium, carbon dioxide, sulfur hexafluoride and other non-flammable and explosive gases. At the same time, supporting post-treatment equipment, cold and dry machines, filters, gas storage tanks, to provide users with oil-free, water-free, dust-free and sterile purified air. Fat-filling oil-free compressor can change the original old model structure, convenient maintenance, prolong the service life, has won the national patent (patent no. ZL 2011 2 0053943.2) is the first compressor production license and general machinery GC certificationunit, and through the ISO9001-2008 system certification. National quality qualified products. National mechanical and electrical products energy efficiency grade certification, for many years by anshan Industrial and commercial bureau as industry and commerce exempt enterprises, abide by the contract heavy credit enterprise, Anshan technical supervision bureau "anti-counterfeiting and fidelity enterprise".
First of all, thank you very much for choosing oil-free O2 filling compressor(hereinafter referred to as the compressor) produced by our company. I hope this product can serve you well and achieve satisfactory results.
The company's products have been strictly tested before they go out and qualified factory, but in order to ensure the machine can safe, reliable and durable to use, operation and maintenance personnel, please read this instruction manual before the compressor running, fully grasp the norms of operation of the compressor and skills, can make the compressor is in a good working condition for a long time.
If the use of this product, maintenance is still unknown, please contact us in time, the company will serve you wholeheartedly.
This product is suitable for:
The compression medium is dry non-granular oxygen pressurization or tank.
1,Working principle
1.1 The compressor belongs to reciprocating, piston (with middle body and crosshead), single acting, combination of air cooling and water cooling, three-stage compression, all oil-free and lubricated oxygen canned compressor (hereinafter referred to as the compressor).
1.2 The compressor is composed of the main engine, the motor, the support and the electrical control elements. The main engine and the motor are placed on the support. It is equipped with a one-way valve, an inlet ball valve, an exhaust globe valve, a cooling water pump and a flow meter, and a solenoid valve is installed in the inlet pipe and the unloading pipeline.
1.3 When the compressor is working, the motor drives the crankshaft to produce rotary motion through the v-belt, and the piston produces reciprocating motion through the connecting rod, which changes the cylinder volume and leads to the change of gas pressure in the cylinder. The gas in the pressure state is inhaled into the cylinder through the inlet valve block, the inlet solenoid valve, the inlet pipe and the inlet valve. The compressed gas is compressed into the required pressure through three stages and discharged through the one-way valve, pipeline and exhaust valve block for use.
1.4 It is provided with intercooler between the first, second and second and third stages.
2,This product is suitable for:The compression medium is dry non-granular oxygen pressurization or tank.
2.The installation
1. The compressor should be placed in a dry and well-ventilated room with the ambient temperature below 40ºC. There should be enough space around for repairs and maintenance.
2. Pay attention to voltage and cycle of each electrical component
3. The installation of the main road should avoid hard connection.
4. There is no need to specially make the foundation, only need to operate the ground, the base can be fixed with expansion bolts.
5. Water is injected into the cooling water tank, and it is higher than the scale line at the top. The water quality is pure water.
6. Before the gas enters the compressor, the pipeline precision filter (precision ≤1μm) shall be added to prevent dust particles from entering the compressor and causing cylinder damage to the machine.
Other ralted products
Boosteer quotation need detail :
1. The compression medium
2. inlet pressure of oxygen or nitrogen gas
3. Use pressure or supercharger shutdown pressure
