CNC High-Speed Rail Track Horizontal Hard Alloy Drilling Chamferring Machine 25000mm*44mm

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Shipping From Shandong, China
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Shandong Fin CNC Machine Co., Ltd.

VIP   Audited Supplier 17 years
Profile Certified by SGS/BV
RDL25B/2
24 Hours Online
One Year
Metal
Metal-Cutting CNC Machine Tools
Linear Control
Closed-Loop Control
CNC/MNC
0.04~0.05(mm)
High-End CNC Machine Tools
GS, CE, ISO 9001
New
6-25m
114-152mm
128-192mm
14.4-44mm
20-33mm
3D-4D
Bt50
10-3000r/Min
37kw
800mm
25m
3.1kw
350mm
3.1kw
3.1kw
Fincm
Container
22000mm*5000mm*2500mm
China
8459210000
Product Description
Machine Purpose:

  The machine is mainly used to process the connecting holes of the base rail and at rail waist in turnout rail. The drilling process of cemented carbide drill is adopted, which can realize semi-automatic production, reduce the labor intensity of workers, and greatly improve the labor productivity.

Machine Features:
  1. The bed of the machine tool is separated from the worktable, and the guide rail pair of the bed is arranged horizontally to increase the service life of the guide rail pair; the welded steel plate structure is adopted, and the accuracy and stability are ensured by annealing, stress relief and artificial aging treatment. 
  2. A powerful electromagnetic chuck is installed on the worktable of the machine tool to tighten the workpiece. Pay attention to the order from the middle to both sides when the electromagnetic sucker is closed, and pay attention to the sealing and waterproof.
  3. The mobile column adopts steel plate welding structure, which is annealed to remove stress and artificial aging treatment to ensure accuracy stability. The moving column is laid on the bed by the slide blocks on the two horizontal ultra-high bearing capacity linear rolling guide pairs installed on the bed.
  4. The z-axis slide plate and RAM are made of casting (HT250), which ensures the good shock absorption and stability of the machine tool. The output shaft of the spindle motor is equipped with a synchronous pulley, which is transmitted to the BT50 precision spindle produced by Taiwan Kenturncompany through the synchronous belt. It has high tensile strength, long service life and low noise and vibration when running at high speed.
  5. Chain plate automatic chip remover is flat chain type, and is installed in the middle of the bed work table. The scrap iron falls on the chip conveyor through the inclined plate on the worktable, and the scrap iron is transported to the chip carrier at its head through the chip conveyor.
  6. The equipment is equipped with two hydraulic stations, one is installed on the mobile column, which is mainly used for balancing cylinder, pressing cylinder and knife cylinder; the other is installed on the foundation, which is mainly used for lifting cylinder and pulling cylinder of lifting conveying roller table. All hydraulic stations use variable vane pump to provide pressure oil, which meets the requirements of energy saving and environmental protection.
  7. There are three CNC axes in the machine tool, each of which is guided by precision linear rolling guide pair. Except that the x-axis is driven by AC servo motor connected with imported high-precision clearance elimination helical gear and rack pair through low backlash worm gear reducer, the other CNC axes are driven by AC servo motor through precision ball screw pair.
  8. The drilling tool adopts index able cemented carbide u drill, and the spindle is cooled by air mist.
  9. Siemens 828D CNC system is used in the CNC system, which can monitor the drilling process in real time.  
Main Technical Specifications:
 
Specification of processed railType of stock rail43Kg/m,50Kg/m,60Kg/m,75Kg/m,UIC54,UIC60
At rail model50AT,60 AT,UIC60D40
Special section wing rail60TY
Rail size rangeBottom width114-152mm
Rail height128-192mm
Abdominal thickness14.5-44mm
Rail length (after sawing)6-30m
texture of materialU71Mn σb≥90Kg/mm²  HB250
PD3  σb≥98Kg/mm²  HB290-310
Drilling bitDiameterφ20~φ33
Length range3D~4D
Processing requirementsRange of hole height35~100mm
 
Number of holes on each rail1~4
Allowable deviation of adjacent hole spacing±0.3mm
Allowable deviation between rail end face and nearest hole distance±0.5mm
Allowable deviation of farthest hole distance of rail±0.5mm
Allowable deviation of aperture size0~+0.3mm
Hole wall roughnessRa12.5
Allowable deviation of hole center height (from rail bottom)±0.3mm
Mobile column (including drill pin power box)Quantity2set
Spindle taper holeBT50
Spindle speed range (stepless speed regulation)10~3200r/min
Spindle servo motor power2*37kW
Vertical slide stroke (Y-axis)800mm
Servo motor power of vertical sliding table (Y-axis)2*3.1kW
Horizontal drilling feed stroke (Z-axis)350mm
Horizontal drilling feed (Z-axis) servo motor power2*3.1kW
Horizontal travel of column (x-axis)25m
Column horizontal movement (x-axis) servo motor power2*3.1kW
Maximum moving speed of x-axis10m/min
Y. Maximum moving speed of z-axis8m/min
Electric permanent magnet suckerQuantity2set
Sucker size (L × w × h)250×200×120mm
Working suction≥200N/cm²
Side push cylinderCylinder diameter × strokeΦ50×70mm
Single cylinder side thrust700Kg
Lifting roller tableQuantity1 set
Conveying speed≤15m/min
Auxiliary hold down cylinderQuantity1 set
Pressing force≥1500Kg/set
Chip removalChip conveyor typeFlat chain
 Chip removal speed2m/min
 Chip removal motor power2.2kW
Hydraulic systemQuantity2 sets
Hydraulic pump pressure / flow / power6-6.5Mpa/25L/min/4kW 1 set
Hydraulic pump pressure / flow / power5.5-6Mpa/66L/min/7.5kW 1 set
Electrical systemNumerical control systemSiemens 828d
Number of CNC axes10+2
 Compressed air supply pressure0.6Mpa
 Overall dimensions (L× W× H)About62m×8.7m×3.8m
 
 Key outsourced components list:
 
NONameBrandCountry
1Ball guide pairHIWIN/PMITaiwan(China)
2Numerical control systemSiemens 828DGermany
3servo motorSiemensGermany
4Hydraulic valveATOSItaly
5Oil pumpJustmarkTaiwan(China)
6Drag chainIgus/CPSGermany / Korea
7Spindle servo motorSiemensGermany
8ReducerATLANTAGermany
9Precision spindleKenturnTaiwan(China)
Free Accessories list:
Work Environment:

1).Power supply:  3 phase 4 lines    380±10%V   50±1HZ
2).Compressed air pressure:      ≥0.5MPa
3).Temperature:                0-40°C
4).Humidity:                    ≤75%

 
Company Introduction:

   Shandong FIN CNC MACHINE CO., LTD. is always focusing on our ultimate goal - to secure and increase our customer's productivity - has made us the leader in China market in the manufacture of machines for processing angle bar, beam channel profiles, steel plates, tubesheet and flanges, mainly serving for fabricating iron towers, steel structure, heat exchangers, boilers, bridges, and trucks.Strong R & D center with 30 engineers team, 24 years of experience from year 1997, 280 staff, plant area about 270,000 sqm., very harsh quality control of every component and the whole machine, about 40 million US dollars sales turnover per year.
   FIN CNC machines' market share in China is around 70% and exported to 50+ countries across globe market. All top ranked tower manufacturers, steel structure fabricators and power station makers, bridge/railway manufacturers, truck makers are our clients.
  Main products: CNC Angle Line, CNC Beam Drilling Sawing Machine, CNC Plate Drilling Machine, CNC Rail Processing Machine, CNC Tubesheet Flange Drilling Machine, Truck beam plate punching machine, etc..One measure of the outstanding quality of our machines is their longevity: many FIN machines have been in operation for more than 17 years! Many clients are continually placing repeated orders which verified well our machines' perfect quality and reliable performance.
The company drafted many China national standards for CNC angle line machine and CNC beam drilling sawing machine and CNC plate drilling machine.

 

 

 


Our Service


FAQ:

1. When can you arrange shipment?

  For machines available in stock, the shipment can be arranged within 15 days after getting advance payment or L/C;
  For machines non available in stock, the shipment can be arranged with 60 days after getting advance payment or L/C.

2. What can you do if my machines have problems?

  1) We can send you free components if machines are in warranty period;
  2) 24 hours service on line;
  3) We can assign our engineers to serve you if you want.

3. Do you provide machine operation training?

  Yes. We can send professional engineers to the working site for machine's installation, commissioning and operation training.

4. Which machine model shall I choose when I purchase from you?

  Please share us your material size and your processing request, then we will recommend our machine most suitable and most cost effective for your work demand.

5. What's your machine's market share in China?

  Our market share in China is about 70%+, and we've exported to 50+ countries across the globe market, since year 1998.


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