Audited Supplier
Precision Casting Iron Parts
Used
CE, RoHS, GS, ISO9001
DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized
Stainless Steel
Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Precision Casting Iron Parts
Precision Casting
as Per The Customer's Design
Customer's 3D Drawing
Strictly Casting Tolerance
Customized Dimension
100% Inspection
Both Material and Dimension Report
100% Strict Inspection for Every Processing
100 PCS
Accept
Accept
Customized Color
Customizable
QS Machinery
Standard Export Packing or Customized
ASTM, AISI, SAE, UNS, NF, DIN-EN, JIS, KS, SS, BS
Ningbo, China
Product Description
QS MACHINERY Customized Precision Casting Fabricators OEM Customized Steel Precision Castings Services China Precise Casting Iron Parts
What Is Precision Casting?
Precision Casting Refers To The General Term For The Process Of Obtaining Precision-Sized Castings. Compared With The Traditional Sand Casting Process, The Castings Obtained By Precision Casting Have More Precise Dimensions And Better Surface Finish. Its Products Are Precise, Complex, And Close To The Final Shape Of The Part. Can Be Used Directly Without Processing Or Processing. It Is An Advanced Process Of Near-Net-Shape. And It Can Be Suitable For Low Quantity Request Orders.
Precision Casting Commonly Used Is Investment Casting, Also Known As Lost Wax Casting. It Is Widely Used For Producing Ferrous And Nonferrous Metal Casting.
What Is Precision Casting Processes?
Precision Casting Refers To The General Term For The Process Of Obtaining Precision-Sized Castings. Compared With The Traditional Sand Casting Process, The Castings Obtained By Precision Casting Have More Precise Dimensions And Better Surface Finish. Its Products Are Precise, Complex, And Close To The Final Shape Of The Part. Can Be Used Directly Without Processing Or Processing. It Is An Advanced Process Of Near-Net-Shape. And It Can Be Suitable For Low Quantity Request Orders.
Precision Casting Commonly Used Is Investment Casting, Also Known As Lost Wax Casting. It Is Widely Used For Producing Ferrous And Nonferrous Metal Casting.
What Is Precision Casting Processes?
Step 1. Mold Design
As Per The Drawing, Our Engineer Will Finish The Mold Design. The Mold Is Purchased From A Mold Factory.
Step 2. Wax Injection
The Wax Is Being Injected By A Machine. Wax Design Of The Desired Castings Is Produced By Injection Molding. This Process Is Called Patterns.
Step 3 . Assembly Tree
The Patterns Are Attached To A Central Wax Stick, Called A Sprue, To Form A Casting Cluster Or Assembly Tree.
Step 4. Shell Making
The Shell Is Built By Immersing The Assembly In A Liquid Ceramic Slurry And Then Into A Bed Of Extremely Fine Sand. Up To Six Layers May Be Applied In This Manner. The Shell Will Be Dry In Each Layer Making.
As Per The Drawing, Our Engineer Will Finish The Mold Design. The Mold Is Purchased From A Mold Factory.
Step 2. Wax Injection
The Wax Is Being Injected By A Machine. Wax Design Of The Desired Castings Is Produced By Injection Molding. This Process Is Called Patterns.
Step 3 . Assembly Tree
The Patterns Are Attached To A Central Wax Stick, Called A Sprue, To Form A Casting Cluster Or Assembly Tree.
Step 4. Shell Making
The Shell Is Built By Immersing The Assembly In A Liquid Ceramic Slurry And Then Into A Bed Of Extremely Fine Sand. Up To Six Layers May Be Applied In This Manner. The Shell Will Be Dry In Each Layer Making.
Step 5. Dewax
Once The Ceramic Is Dry, Then Heating. The Wax Will Be Melted Out. The Melted Wax Will Be Flow Out From The Shell.
Step 6. Casting
In The Conventional Process, The Shell Is Filled With Molten Metal By Gravity Pouring. As The Metal Cools, The Parts And Gates, Sprue, And Pouring Cup Become Solid Casting.
Step 7. Knockout
When The Metal Has Cooled And Solidified, The Ceramic Shell Will Be Broken Off By Vibration Or A Knock-Out Machine.
Step 8. Cut Off
The Parts Are Cut Away From The Central Spruce Using A High-Speed Friction Saw.
Once The Ceramic Is Dry, Then Heating. The Wax Will Be Melted Out. The Melted Wax Will Be Flow Out From The Shell.
Step 6. Casting
In The Conventional Process, The Shell Is Filled With Molten Metal By Gravity Pouring. As The Metal Cools, The Parts And Gates, Sprue, And Pouring Cup Become Solid Casting.
Step 7. Knockout
When The Metal Has Cooled And Solidified, The Ceramic Shell Will Be Broken Off By Vibration Or A Knock-Out Machine.
Step 8. Cut Off
The Parts Are Cut Away From The Central Spruce Using A High-Speed Friction Saw.
Step 9. Grinding
After The Casting Was Cut Off. The Casting Pouring Part Will Be Ground Carefully.
Step 10.Inspection And Post Treatment.
The Casting Will Be Inspected By The Inspector As Per The Drawing And Quality Request. If There Are Unqualified Parts. It Will Be Repaired And Inspected Again.
Step 11. Finished Castings
After Surface Finishing Operations, The Metal Castings Become Identical To The Original Wax Patterns And Are Ready For Shipment To The Customer.
After The Casting Was Cut Off. The Casting Pouring Part Will Be Ground Carefully.
Step 10.Inspection And Post Treatment.
The Casting Will Be Inspected By The Inspector As Per The Drawing And Quality Request. If There Are Unqualified Parts. It Will Be Repaired And Inspected Again.
Step 11. Finished Castings
After Surface Finishing Operations, The Metal Castings Become Identical To The Original Wax Patterns And Are Ready For Shipment To The Customer.
Ningbo QS Machinery Provides "ONE-STOP" Convenience. We Offer A Number Of Optional Finishing Services Added To The Steel Casting Parts That Provide More Value And Save Time.
Ningbo QS Machinery provides steel Castings From 0.1 Kgs To 80 Kgs, Within Various materials of Carbon Steel, Low Alloy Steel, and Grey Iron For Seed Drills, Rotary Tillers, Mulchers, Cultivators, And Precision Planters.
The Advantages Of Precision Cast Iron Include
-Complex Shapes And Design Freedom
Precision Cast Iron Parts Are Capable Of Achieving More Complex Shapes And Design Requirements Because The Casting Process Enables The Creation Of Finer And Precise Casting Molds That Can Achieve Higher Complexity And Detail.
-High Precision
Precision Cast Iron Parts Can Meet Dimensional Accuracy And Surface Quality Requirements. By Adopting Advanced Casting Technology And Precision Machining Technology, Higher Workpiece Accuracy And Surface Quality Can Be Achieved.
Precision Cast Iron Parts Are Capable Of Achieving More Complex Shapes And Design Requirements Because The Casting Process Enables The Creation Of Finer And Precise Casting Molds That Can Achieve Higher Complexity And Detail.
-High Precision
Precision Cast Iron Parts Can Meet Dimensional Accuracy And Surface Quality Requirements. By Adopting Advanced Casting Technology And Precision Machining Technology, Higher Workpiece Accuracy And Surface Quality Can Be Achieved.
-Stable Material Performance
Cast Iron Has High Strength And Hardness, As Well As Good Wear Resistance And Corrosion Resistance. Precision Iron Castings Can Further Improve The Stability And Consistency Of Material Properties By Controlling Alloy Composition And Heat Treatment Processes.
-High Productivity
Compared With Other Manufacturing Processes, Cast Iron Casting Has Higher Production Efficiency And Is Suitable For Mass Production. This Is Very Important For Mass Production And Cost Control.
Cast Iron Has High Strength And Hardness, As Well As Good Wear Resistance And Corrosion Resistance. Precision Iron Castings Can Further Improve The Stability And Consistency Of Material Properties By Controlling Alloy Composition And Heat Treatment Processes.
-High Productivity
Compared With Other Manufacturing Processes, Cast Iron Casting Has Higher Production Efficiency And Is Suitable For Mass Production. This Is Very Important For Mass Production And Cost Control.
| Product Name | Precision Casting Iron Parts |
| Keywords | Precision Casting |
| Design | As Per The Customer's Design |
| Size | Customer's 3D Drawing |
| Tolerance | Strictly Casting Tolerance |
| Dimensions | Customized Dimension |
| Quality Control | 100%Inspection |
| Product Certificat | Both Material and Dimension Report |
| QC | 100% Strict Inspection for Every Processing |
| MOQ | 100 PCS |
| OEM Service | Accept |
| One-Stop Service | Accept |
| Color | Customized Color |
| Surface Treatment | Customizable |
| Casting Production Equipment List | |||||
| Type | Description | Unit | Quantity | Status | Location |
| Wax Injection | Wax Beating Machine | Set | 8 | Using | Wax Injection Workshop |
| Wax Injection Machine | Set | 12 | Using | Wax Injection Workshop | |
| Wax Container | Set | 4 | Using | Wax Injection Workshop | |
| Shell Making | Dirt Catcher | Set | 1 | Using | Shell Shop |
| Sodium Silicate Beater | Set | 1 | Using | Shell Shop | |
| Lining And Shell Beater | Set | 8 | Using | Shell Shop | |
| Automatic Lining And Shellproduction Line | Set | 1 | Using | Shell Shop | |
| Sand Spreader | Set | 1 | Using | Shell Shop | |
| Dex Wax | Lost Wax Equipment | Set | 2 | Using | De Wax Shop |
| Natural Gas Boiler | Set | 1 | Using | De Wax Shop | |
| Melting | Calc In At Or | Set | 1 | Using | Melting Shop |
| Bag-Type Dust Collector | Set | 1 | Using | Melting Shop | |
| Environmental Protectiondust Removing Equipment | Set | 1 | Using | Melt Shop | |
| Intermediate Frequency Induction Furnace | Set | 4 | Using | Melt Shop | |
| Casting Auxilary Equipment | Set | 1 | Using | Melt Shop | |
| Grinding | Activated environmental protection equipment | Set | 1 | Using | Backend Workshop |
| Apron Types Hot Blasting machine | Set | 4 | Using | Backend Workshop | |
| Dirt Catcher | Set | 2 | Using | Backend Workshop | |
| Grinding Machine | Set | 2 | Using | Backend Workshop | |
| Warehouse | Hydraulic Baling Press | Set | 1 | Using | Warehouse |
| Gas Supply | Natural Gas Storage Tanks | Set | 1 | Using | Lawn |
| Machining Equipment List | |||||
| Type | Description | Unit | Quantity | Status | Location |
| CNC | CNC Machining Center | Set | 4 | Using | CMC Area |
| Milling Machine | Universal Milling Machine | Set | 2 | Using | Milling Area |
| Vertical Milling Machine | Set | 4 | Using | Milling Area | |
| Lathe | Plain Lathe | Set | 6 | Using | Lathe Area |
| CNC Lathe | Set | 12 | Using | Lathe Area | |
| Hydraulic | Hydraulic Press Machine | Set | 6 | Using | Cold Correction Area |
| Hydraulic Riveter | Set | 1 | Using | Cold Correction Area | |
| Drilling | Vertical Drilling Machine | Set | 30 | Using | Drilling Area |
| Main Inspect In Equipment Used | |||||
| Type | Description | Unit | Quantity | Status | Location |
| chemical composition | Spectrometer | Set | 2 | Using | Inspection Room |
| Mechanical Property | Metallographic Microscope | Set | 1 | Using | Inspection Room |
| Tensile Testing Machine | Set | 1 | Using | Inspection Room | |
| Impact Testing Machine | Set | 1 | Using | Inspection Room | |
| Hardness Tester | Set | 3 | Using | Inspection Room | |
| Dimensional Test | Three-CoordinatesMeasuring Machine | Set | 1 | Using | Inspection Room |
| Nondestructive Examination | Magnetic Particle TestingMachine | Set | 1 | Using | Inspection Room |
| Dye Pan At Rant Testing Line | Set | 1 | Using | Inspection Room | |
| Projection Machine | Set | 1 | Outsource | Cooperated With CAEP | |
| X-Ray | Set | 1 | Outsource | Cooperated With CAEP | |
| Un Tra Sonic Flaw Machine | Set | 1 | Outsource | Cooperated With CAEP | |
Q1. Are You A Factory Or Trade Company?
A: We Are A Factory With Over 20 Years In Casting, Forging, Fabrication And Machining. We Service Customers In Various Fields Such As Mining, Agriculture, Car Parts, Etc.
Q2. How To Quote?
A: Received The Sample Or Drawing, Then We Will Make The Quotation.
Q3. How About The MOQ?
A: Depend On The Weight And Material, If It Is Our Daily Melting Material, There Is No MOQ.
Q4.Delivery Time
A: Standard Or Customized Will Both Be Available.
Q5. How About The Packing?
A: Standard Or Customized Will Both Be Available. We Will Consider The Transfer At the Warehouse And Time Anti Rust During On The Sea.
