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The rubber ceramic liner is made of excellent hot vulcanized rubber processing technology. The square or hemispherical wear-resistant ceramic liner and the vulcanized rubber are combined to produce a porcelain-vulcanized rubber composite wear-resistant ceramic vulcanized rubber sandwich panel.
The rubber ceramic liner combines the high toughness of porcelain with the high buffering and fatigue-relieving characteristics of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and boring transportation. It combines the high toughness of porcelain with the advantages of high buffering and fatigue relief of vulcanized rubber, which can effectively solve the problem of anti-corrosion of machinery and equipment during the whole process of mass and uninteresting transportation.
Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with steel plate, with bolts or not.
| 1 | Ceramic | Material | 92%, 95%, T95%,96%, ZTA |
| Tiles | |||
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity. (normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC | ||
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. | ||
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. | ||
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |||
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |||
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with | |||
| 13 dimples, 20x20 with 1 semi-spherical surface | |||
| Ceramic Thickness (mm) | 3-75mm | ||
| Alloy Steel Size (mm) | Thickness: 3-10mm | ||
| Rubber Thickness (mm) | Depends on the impact stress expected. | ||
Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.
Zibo Haoyang Ceramic New Materials Co., Ltd. is a technical enterprise specializing in the research and development, design, manufacturing, and sales of alumina special ceramics. The company covers an area of 20000 square meters, has more than 200 employees, and has more than 20 technical backbones. The company has two specialized production lines, mainly producing alumina ceramic grinding media (alumina balls, lining bricks, alumina column balls), high-purity inert filler balls (92%, 95%, 99% inert filler balls), wear-resistant ceramics (wear-resistant ceramic sheets, wear-resistant ceramic pipes), alumina shaped parts and other alumina ceramic products. The company has 16 large ball mills, more than 20 isostatic presses, and has advanced laboratories, a complete set of experimental instruments and testing equipment, professional R&D personnel, advanced production processes, a complete quality inspection and control system, and a modern enterprise management model, providing better quality products and after-sales services for domestic and foreign users. The cement dry grinding body produced by the company has spherical (grinding ball) and cylindrical (grinding section) shapes. Compared with metal grinding bodies, the product has characteristics such as high temperature resistance, high hardness, high strength, low wear, corrosion resistance, low coefficient of expansion, high thermal conductivity, and light weight. It solves the problems of using non-metallic grinding bodies to reduce production, wear and tear, and is easy to break, achieving the goals of energy conservation and consumption reduction, extending equipment maintenance cycles, reducing maintenance costs, and environmentally friendly production, thereby creating economic benefits for enterprises and improving their competitiveness in the industry. The company always adheres to the principle of customer first and reputation first. Its products are widely used in various fields such as ceramics, mining, petroleum, chemical, electricity, papermaking, cement, aerospace, and are exported to Europe, America, the Middle East, Southeast Asia, Japan, South Korea, and other regions and countries. We warmly welcome friends from all walks of life to visit and patronize us.
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