Yogurt production line equipment Commercial yogurt factory making equipment

Price $49900.00 Compare
Min Order 1 Set
Shipping From Shanghai, China
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Shanghai Beyond Machinery Co., Ltd.

VIP   Audited Supplier 13 years
Profile Certified by SGS/BV
BYYP
One year
One year
Mild Processing
Electric
CE, ISO9001
Automatic
Milk, Yogurt, Cheese, Ice Cream/Butter
Customized
SUS304/316L Both Available
Full-Auto and Semi-Auto Both Availab
ISO9001:2015/HACCP/GMP
Provide comprehensive equipment operation and main
Beyond
Wodden Packeage and Framework
1TPH-20TPH
Shanghai-China
8438200000
Product Description

Yogurt production line equipment Commercial yogurt making equipment Yogurt factory equipment


Overview of Yogurt Production Line Equipment
Yogurt production line equipment is a complete system used to process milk or formula into yogurt, widely used in the dairy processing industry. The following are the main equipment and process flow of the yogurt production line:

1. Main equipment
The yogurt production line usually includes the following key equipment:
Raw material storage and pretreatment:
Milk refrigeration tank: used to store fresh milk, maintaining a temperature of 3-6 ° C to prevent milk spoilage.
Filter: Remove impurities from milk to ensure the purity of the raw materials.
Preheating and homogenization:
Preheating tank: Preheat the milk to around 45 ° C to prepare for subsequent processing.
Homogenizer: Refine the fat globules in milk at 55-70 ° C and 20-25MPa pressure to improve taste and texture.
Sterilization:
Pasteurization tank: Sterilizes milk at high temperatures (usually 85 ° C) to ensure hygiene and safety.
Fermentation:
Fermentation tank: Fermentation at 43 ° C for 6-8 hours, adding specific lactic acid bacteria to complete the yogurt fermentation process.
Filling and packaging:
Filling machine: Fill fermented yogurt into cups, bottles, or other packaging.
Packaging machine: Provides various packaging forms, such as plastic cups, plastic bags, etc.
Cleaning system:
CIP cleaning system: used to clean the pipelines and equipment of the production line to ensure hygiene.
2. Process flow
The production process of yogurt includes the following steps:
Raw material reception and storage: Fresh milk or powdered milk is stored in refrigerated tanks.
Preprocessing: Remove impurities through filtration and preheat to 45 ° C.
Homogenization: Homogenization treatment is carried out at 55-70 ° C and 20-25MPa pressure.
Sterilization: Ensure milk safety through pasteurization or high-temperature sterilization.
Fermentation: Add lactic acid bacteria at 43 ° C and ferment for 6-8 hours.
Cooling and Filling: After fermentation, cool to 4-5 ° C for filling and packaging.
Refrigerated ripening: After filling, yogurt is refrigerated at 2-6 ° C to further improve its taste.
3. Customization and flexibility
The yogurt production line can be customized according to customer needs, including:
Capacity customization: Select equipment with different capacities such as 200L, 500L, 1000L, 2000L, etc. according to the production scale.
Packaging forms: We provide various packaging forms such as plastic cups, plastic bottles, diamond bags, etc.
Automation level: Choose fully automated or semi automated production lines according to demand.
4. Technical advantages
Efficient automation: The production line achieves full automation, reducing manual intervention and improving production efficiency.
Hygiene and Safety: All parts in contact with food are made of food grade stainless steel to ensure hygiene and safety during the production process.
Energy conservation and environmental protection: Adopting energy-saving technologies to reduce energy consumption.

Through the above equipment and processes, the yogurt production line can efficiently produce safe, nutritious, and diverse yogurt products, meeting the market's demand for high-quality yogurt.



Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

Equipment list sample of complete yogurt processing line

Equipment list of complete yogurt processing line
(pasteurized milk/yogurt/cheese/cream/butter) 
No.NameMain technology parameter
1Milk receive, storage and cream separator unit
2Electron pound scale         Maximum weighing 500KG
3Milk weighing tankSUS304, single layer, product feeded in through 40 mesh filter net, CIP cleaning ball
4Milk acceptorSUS304, single layer, CIP cleaning ball
5Milk pumpSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
6Twin piping filterSUS304, two pipe, stainless steal filter element 100 mesh
7Dish separatorAuto residue discharge
8Chiling tankSUS304, alveolate jacket, attached with compressor
9Milk pumpSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10Preparing unit
11Blending tankSUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet
12Milk pumpSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
13Mini set of plate-type heat exchangerSUS304, two stages
14High speed emulsification tankSUS304, heat insulated, bottom high speed emulsifier, digital readout thermometer,s upporters with adjustable feet
15Milk pumpSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
16Twin piping filterSUS304, two pipe, stainless steal filter element 100 mesh
17Sterilizing and homogenizing unit
18UHT sterilizerTub-type, sterilzing temperature 137 C, holding time 4s, full automatic control
19High pressure homogenizer40MPa (starting box included)
20Temperature holdingSUS304, holding 300s
21Distributing plateSUS304, 3 holes
22Cheese/butter processing unit
23Bufferying tankSUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet
24Milk pumpSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
25Cream seperator 
26Bufferying containerSUS304, with cover
27Milk pumpSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
28Butter churnerSUS304, stepless timing
29Cheese vatSUS304, with heating jacket and insising device
30PressorSUS304, 6 heads
31MouldSUS304, 10L, with cover
32Yogurt fermentation unit
33Fermentation tankSUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet
34Rotary pumpSUS304, hard alloy mechanical seal, manual stepless shift
35Plate coolerSUS304, single stage, milk discharge at 4C
36Rotary pumpSUS304, hard alloy mechanical seal, manual stepless shift
37Filling unit
38Higher position tankSUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet
39Pasteurized milk filling machine 
40Yogurt filling machine 
41CIP system unit
42Semi-auto CIP systemOuter shell of SUS304, inner shell of SUS316, single cleaning way, concentrated acid/alkali tank adding system based on US technology, 100L×2 acid/alkali concentrate tanks
43CIP return pumpSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
44Installation partWhole milk processing line installation and commissioning

Advantages of yogurt processing line

*Opportunities to realize products with customized formulations.

*The opportunity to produce multiple products using the same processing line.

*Precise mixing dose and extra fruit and fragrance.

*The high quality of the final product maintains a high nutritional value.

*Extensive customization of final products.

*Maximum output, minimum production waste.

*Thanks to the most advanced technology, the highest energy saving has been achieved.

*Improve the monitoring system of the production line by monitoring each process stage.

*Record, visualize and print all daily production data.



Technical characteristics of yogurt processing line

working ability

From 5 tons / day to 100 tons / day



Products of yogurt processing line

Stir yogurt

Stir yogurt with fruit puree or flavor

Yogurt containing grain and fiber

Frozen yogurt

Drink yogurt

frozen yoghurt

Concentrated yogurt

Packed in cups, gable top cartons, bottles



Equipment of yogurt processing line

*Deodorant

*Plate pasteurizer

*Homogenizer

*Fermenter

*Direct cooling tank



The yogurt processing line can be made according to the customer's needs, so that the customer's needs can be fully met, and the customer's capital investment can be quickly converted into the productivity of the yogurt processing line. We are responsible for the design, manufacturing, installation and commissioning of the yogurt processing line, so that customers can safely obtain the production capacity of the yogurt processing line and obtain the stable and highly efficient yogurt processing line they expect in the shortest time.
 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 
Company Profile


Our Service

 

Trade shows

 


Certificate

 


 

Packaging & Shipping



 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.


 

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