Ultra-High Temperature Dairy Milk Processing Production Line From Cynthia

(1) Project name: Dairy production line

(2) Design Requirements

1. Product type: pure milk

2. Design capacity: 50 tons per day, 5 tons per hour processing capacity.

3. Packing method: 1L covered with sterile brick

4. Recommended operators: 10-12 people (only equipment operators).

5. Energy requirements: steam 2T/h, compressed air 7m³/min, cooling water 50m³/h, ice water system according to actual needs, power supply 380V 50HZ ≥200KW.

6. Installation requirements: Before equipment installation, the demander shall supply the power cable to the electric control cabinet of each section provided by the supplier in the pre-treatment workshop. The supplier shall be responsible for the cable, bridge and installation labor costs between the electric control cabinet and each electrical equipment. The demander shall supply the common pipe (steam pipe, air pressure pipe, ice water pipe, circulating water pipe, tap water pipe, softening water pipe, etc.) to the supplier's equipment. The specific location shall be determined by both parties according to the specific situation of the workshop.

1

Name	Milk collection system
Qty	1
Model	10T/h
Milk pump	10T/h
Dual filter	10T/h
Flowmeter	51 electromagnetic type
Heat exchanger	20 m2

2

Name	Milk Warehouse
Qty	2
Model	25m³
Dimensions	3000*3000*5000mm
Structure	3000*3000*5000mm
Insulation performance (temperature)	≤1ºC/3h
Mixer	1.5KW

3

Name	Pasteurizer
Qty	2
Model	5000L/H
Sterilization temperature	85ºC
Material outlet temperature	4-10ºC
Sterilization time	15s (adjustable)
Heating method	steam
Overall size	2500*2000*2200mm
Steam	200kg/h 0.7mpa
Cooling water pressure	0.3Mpa
Compressed air	≥0.7Mpa
Holding temperature tank	According to the sterilization time
User provided	15m³ room temperature pool and cooling tower

4

Name	Milk clarifier
Qty	1
Model	312 automatic slagging model
Supply voltage	380V 50Hz
Production capacity	5000L/h
Speed	6550r/min frequency conversion control
Drum diameter	Φ470
Power	18.5KW
Slagging method	automatic slagging
Control system	PLC fully automatic
Impurity degree	≤1mg/kg after treatment
Accessories	imported
Material	SUS304 stainless steel
Dimensions	1360*1000*1650mm
Weight	1160kg

5

Name	High shear emulsifying tank
Qty	1
Model	500L
Overall size	1500*1000*1750mm
Total height	2000mm
Motor power	4kw
Speed	1460r/min
Heat exchanger	10 m2

6

Name	Homogenizer
Qty	1
Model	5T/H
Material	Sus304
Maximum pressure	25mpa
Rated pressure	0-20MPa
Power	37KW
Dimensions	1410*960*1280mm

7

Name	Row Tubes Sterilizer
Qty	1
Model	5T/h
Overall size	4500×1800×2000 mm
Equipment weight	2500 Kg
Sterilization temperature	≤135ºC
Holding time	4-6s
Steam inlet pressure	0.6MPa
Steam consumption	120-200Kg/h
Material pump	4KW
Material import	Φ38
Control system	Sie mens 10 "color PLC touch screen

8

Name	Temporary storage tank
Qty	4
Model	5000L
Material	SUS304
Tank structure	three layers with insulation
Can polishing mirror	inside and outside
Mixing motor	3KW 36r/min
Matched appliance	With manhole, cleaning, breathing apparatus, temperature control, sampling valve
Installation size	φ1900*3800mm
Sheet thickness	4mm

9

Name	High speed brick type sterile filling machine
Qty	1
Model	BS1000
Packing capacity	1000ml
Compressed air pressure	≥0.6mpa (6Bar)
Filling speed	6000 boxes per hour
Total power	40KW
Power supply	50Hz 380V
Device size	6200x3850x5500mm
Weight	11000KG
Equipment configuration	Including conveyor belt, pipe sticking machine, subcontractor, hydraulic hold 10.  Paper car, winding car, cleaning pump

 

10

Name	Fully automatic capping machine
Qty	1
Model	TGBS6000
Production capacity	6000 boxes/hour
Compressed air dosage and pressure	0.6m³/ min ≥0.6MPa (6Bar)
Total power	5.5KW
Outer dimension	2200mm (L) ×900mm (W) ×1580mm (H)
Cover lifting machine dimensions	1500mm (length) ×870mm (width) ×2000mm (height)
External dimension	2400mm (L) ×1000mm (W) ×1640mm (H)
Three-phase power supply	380V/220V 50Hz
Weight	300Kg

11

Name	CIP cleaning system
Qty	1
Model	3000L*3 Semi-automatic
Machine size	5500*1800*2100mm
Insulation material	polyurethane foam
Air consumption	200kg/h
Cleaning pump flow	20T/h
Return pump process	25T/h
Concentrated acid tank	316 material 100L
Control mode	PLC
Tank capacity	3000L*3

12

Name	Centrifugal pump
Qty	4
Model	10T/H
Contact material part	SUS304L material
Power	4KW

13

Name	Electronic control system
Qty	1
Model	PLC
PLC control system	14 inch
Equipment configuration	Including cable trough, gas line, control line, signal line, electrical components, matching solenoid valve
Form structure	integrated vertical
Equipped with	A continuous protector, all motors need to be equipped with a heat protector
Power distribution cabinet	304 stainless steel.
Temperature control system	Temperature control accuracy is ±1 degree Celsius
The front end of the distribution box	is equipped with a maintenance window;  All actuator elements must be independently controlled.

14

Name	Pipes and accessories
Qty	1
Model	Φ38
Accessories	Including pipes, valves, quick connection accessories, all auxiliary installation parts required for the connection between devices
Material	SUS304
Mirror polishing	inside and outside the pipeline

15

Name	Gas steam generator
Qty	2
Model	2T gas model
Evaporation capacity	≤2000 kg
Rated working pressure	≤0.7MPa
Maximum fuel capacity	LPG 120 kg/h
Natural gas	150 m3 / h
Rated power	5.6KW
Power supply	380V/50HZ
Overall dimensions	4350×2260×2550mm
Total mass	4220

16

Name	Compressed air system
Qty	1
Model	7m³ screw air compressor
Dimensions	1400*1010*1290mm
Power	37KW
Air displacement	6.5m³/min
Pressure	1.0mpa
Weight	800kg
Contains	one 1m³ gas storage tank, one dry machine and two filters.

  17

Name	Cooling tower system
Qty	1
Model	300 closed cross flow cooling tower
Wet bulb temperature	28ºC
Inlet and outlet temperature	37-32ºC
Processing capacity	300m3/h
Power supply	380V-3V-50Hz
Motor power	7.5KW
Fan diameter	1500mm
Dimensions	5770*3150*3870mm
Weight	7610kg

18

Name	Water purification system
Qty	1
Model	300 closed cross flow cooling tower
Rated voltage	380V
Rated power	3000W+11000W
Desalting rate	98%
Water utilization rate	50-75%
Water yield	Water yield
Water source	municipal tap water, groundwater core configuration: raw water pump + automatic sand filter + automatic carbon filter + 7-core stainless steel precision filter + high pressure pump + program controller + conductance meter + scale inhibitor adding system
Original water tank	10m³
Clean water tank	30m³

 It is expected to require 8 cabinets with a height of 40 feet.
 

Warranty: 1 Year
 

1. The quotation does not include freight and other incidental charges, does not include on-site installation and commissioning training fees, and will be calculated after the equipment is determined.

2. The equipment production period of the above scheme is 110 working days, and the installation and commissioning period is about 40 working days.

3. After the equipment arrives, the customer needs to put the relevant infrastructure, energy and plant in place before installation.

4. The site infrastructure layout needs to be designed by a professional design institute, and we are responsible for the design of factory decoration and layout.

5. The offer is valid for 7 days.

6. The above price is based on the configuration quotation. If the configuration changes, the price will be adjusted accordingly.