Polyester Filter Mesh Continuous Tubes and Tube Cuts

Product Description

SHARE has the competence to manufacture tubes either by heat slitting or by ultrasonic welding. Tubes can be devided into continuous tube and tube cuts.

1. Continuous tubes: Simultaneous slitting two layers of filter mesh with heated blades to form continuous tubes. Suitable for in-molding and simple and cheap in production. Two or more narrow layers can be attached using ultrasonic slitting, a fine filtration media can be supported or protected with a coarser one. Production technology: heat, ultrasonics.

2. Tube cuts: Cut to length and cut to size. Fabric tubes and rectangles with two open ends. Ultrasonic sealing for one end if needed. Suitable for molded cylindrical filters. Production technology: cold, heat, ultrasonics, laser depending on your required edge quality. We are happy to advise the best fabrication technology according to your specification, drawing or application.

 

Product Parameters

Item Name	Polyester Filter Mesh Continuous Tubes and Tube Cuts
Manufacturer	Taizhou Share Filters Co., Ltd.
Brand	SHARE FILTERS
Material	Precision polyester filter mesh
Micron Rating	2500 micron to 20 micron
Tube Diameter	Down to 2mm
Tube Length	Up to 500 meters
Tube Type	Continuous tubes and Tube cuts in tublar, round, square, rectangular, trapezoidal, circular shape, etc. Various size and diameter can be tailored according to customer's specification or drawing
Seam	Single seam, double seam and overlapping seam
Processing Technologies	Cold, heat, ultrasonic, laser
Features	1. Non-toxic, no chemicals treatment or additive 2. High temperature resistance 3. High tensile strength 4. Excellent acid resistance 5. Great precision, uniform thread diameter and regular square holes 6. Smooth surface for easy particle separation 7. Good dimensional stability 8. Available in disc, tube, ribbon, bag and special shapes 9. Compliance with food grade 10. RoHs Reach certificate
Your Benifits	1. Almost unlimited range of shapes (various technologies) 2. Suited for healthcare applications (FDA compliant, sterile treatment) 3. Traceability (label) 4. Non-fraying edges (depending on selected technology)
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of applications	Water, oil, lubricating oil, food, drink and beverage, liquid medicine, paint, chemicals, alcohol etc. automotive, irrigation, chemical processing, home appliance, medical and health, aerospace, electronics, such as air purifier filter, air conditioner filter, circulating/waster water filter, blood filter transfusion, injector filtration, coffee filter, ceramics, waste water treatment

 

Basic Knowledge About Mesh

The below table will provide information on the mesh opening, open area percentage, mesh count, and thread diameter on all of our various pore sizes of polyester mesh offered.

Precision Polyester Filter Mesh Specifications
Mesh count (per cm/inch)	Type of weave (tw or pw)	Thread diameter (microns)	Mesh opening (microns)	Overall fabric thickness (microns)	% Open area	Theoretical ink deposit (cm3/m2)	Mesh Weight (gsm)
8/20-300W	PW	300	950	560	57.8	323.5	169
10/25-260W	PW	260	739	498	54.6	272.0	158
12/30-140W	PW	140	688	256	68.2	174.7	55
15/40-200W	PW	200	465	353	48.6	171.5	141
18/45-180w	PW	180	375	330	45.5	145.5	128
21/54-140W	PW	140	333	250	49.0	122.5	96
24/60-120W	PW	120	294	210	49.7	104.3	81
27/70-120W	PW	120	249	210	45.3	95.0	91
30/76-120W	PW	120	211	212	40.2	82.4	101
32/83-70W	PW	70	240	117	58.7	68.7	37
32/83-100W	PW	100	209	166	44.5	72.1	75
36/92-90W	PW	90	183	147	43.3	64.9	68
36/92-100W	PW	100	174	162	39.1	62.6	84
40/103-80W	PW	80	166	133	44.1	58.6	60
43/110-80W	PW	80	149	130	40.8	53.0	64
45/115-80W	PW	80	138	130	38.7	50.3	67
48/123-80W	PW	80	122	130	34.5	44.8	72
48/123-55W	PW	55	151	90	52.8	47.5	34
51/131-70W	PW	70	121	114	38.1	43.5	58
54/137-64W	PW	64	115	103	38.7	39.8	51
61/156-64W	PW	64	90	101	30.1	30.4	58
68/175-55W	PW	55	85	87	33.5	28.4	48
68/175-64W	PW	64	78	98	28.2	27.6	65
71/180-55W	PW	55	79	90	31.5	28.4	51
77/195-48W	PW	48	77	80	35.0	28.0	42
77/195-55W	PW	55	67	87	26.5	23.3	55
82/206-48W	PW	48	68	79	30.8	24.3	44
90/230-40W	PW	40	68	65	37.6	24.4	33
90/230-48W	PW	48	55	78	24.6	19.2	49
100/255-40W	PW	40	57	64	32.5	21.1	37
110/280-34W	PW	34	54	55	35.2	19.3	31
110/280-40W	PW	40	47	65	26.6	17.3	40
120/305-34W	PW	34	45	55	29.6	16.3	34
120/305-40W	PW	40	37	64	20.1	13.0	44
130/330-34W	PW	34	40	55	26.9	14.3	37
140/355-34W	PW	34	31	55	19.4	10.6	39
150/380-34W	PW	34	23	55	12.1	6.6	42
165/420-34W	PW	34	23	62	13.9	8.6	46

The data are compiled to the best of our knowledge. Subject to change without notice. Current data available on you demand.
 

Mesh Count: Number of openings per inch or centimeter
Weave Type: Plain Weave (PW) or Twill Weave (TW)
Thread Diameter: The diameter of each thread before weaving
Mesh Thickness: The average thickness of the woven mesh
Mesh Opening: The distance between adjacent threads
Mesh Opening =25400÷Mesh Count(per inch)−Wire Diameter
Mesh Opening =10000÷Mesh Count(per cm)−Wire Diameter
Open Area: The ratio (%) of the open area to the thread area within a woven mesh
Open Area (%)=(Opening Size)²÷(Opening Size+Wire Diameter)²×100
 

Chemical Resistance Chart of Main Polymers:

Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poor	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

 

 

Packaging & Shipping

1. Packed into sealed PE bags(double-layer packaging for medical parts), from 10 pcs/bag to 200 pcs/bag depending on the product dimensions.
2. Put into bigger PE bag and then standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information: 
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

Polyester Filter Pieces, Polyester Filter Discs, Polyester Filter Shapes, Polyester Filter Ribbons, Polyester Filter Tubes, Polyester Filter Components, Polyester Filter Segments, Polyester Filter Plates, Polyester Filter Sheets, Polyester Filter Strips, Polyester Filter Sections, Polyester Filtering Piece, Polyester Filter Element, Polyester Segment Cuts, Polyester Filter Pipe Segments, Polyester Mesh Pieces, Polyester Filter Cartridge, Polyester Filter Media, Polyester Tube Cut, Filter Pieces, Filter Discs, Filter Shapes, Filter Ribbons, Filter Tubes, Filter Components, Filter Segments, Filter Plates, Filter Sheets, Filter Strips, Filter Sections, Filtering Piece, Filter Element, Segment Cuts, Filter Pipe Segments, Mesh Pieces, Filter Cartridge, Filter Media, Tube Cut, Custom Polyester Tube

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene, polyethylene and metallic mesh.

Our filter products are used in a wide range of different filtration fields such as home appliance, automotive, irrigation, hydraulic, medical and health, food and beverage, electronics and aerospace, along with many other industrial applications.
At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are: 

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screens if needed→Molded plastic filters if needed


Based on customer's samples, drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, bags, injection molded components etc. 

Here are some examples of our filter products including mesh in roll, mesh pieces, discs and shapes, continuous ribbon and tube, tube cuts, custom size bag and mesh insert molded plastic filter etc.

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.