Application Field:
Widely used for debinding processes of ceramic substrates and related materials.
1.Technical Specifications & Basic Configuration
1.1 Rated Temperature: 550ºC.
1.2 Maximum Temperature: 600ºC.
1.3 Chamber Dimensions: 800×1000×1000mm (W×H×D).
1.4 Chamber Load Capacity: 300kg.
1.5 Chamber Material: SUS316L.
1.6 Heating Elements: Customized Squirrel-Cage Heaters.
1.7 Temperature Stability: ±1ºC.
1.8 Temperature Uniformity: ±3ºC (Tested at 550ºC plateau, 1h stabilization under no-load conditions).
1.9 Thermocouple Type: Type K.
1.10 Working Atmosphere: Air/Nitrogen.
1.11 Program Steps: 40.
1.12 Temperature Control Points: 1
1.13 Monitoring Points: 1
1.14 Real-Time Monitoring Points: 5 (for actual chamber temperature tracking).
1.15 Alarm Protections: Audible/visual alarms for over-temperature and thermocouple failure.
1.16 Surface Temperature Rise: <35ºC
1.17 Maximum Heating Power: 24kW
1.18 Heat Preservation Power: ≤12kW
1.19 Overall Dimensions (Reference): 1500mm×1630mm×1350mm (W×H×D), excluding fan and chimney (final dimensions subject to product).
1.20 Equipment Weight: Approx. 1200kg.
1.21 Equipment Color: Light Gray.
2.Equipment Delivery Checklist
Table 1: Delivery Summary | |||
Name | Key Contents | Qty | |
Basic Components | Furnace Main Unit | 1 set | |
Electric Purification Furnace | Max. capacity 50m³ | 1 set | |
Inspection Certificate | Certificates of major purchased components | 1 set | |
Technical Documentation | Manuals, technical files for purchased parts | 1 set | |
Critical Components | Heater | Squirrel-Cage Type | 1 set |
Control Thermocouple | Type K | 1 pc | |
Measurement Thermocouple | Type K | 1 pc | |
Monitoring Thermocouples | Type K | 5 pcs | |
Temperature Control Module | Japan-sourced | 1 set | |
PLC | Siemens | 1 set | |
UPS | 1kVA | 1 set | |
Touch Screen | 10-inch | 1 set | |
Oxygen Analyzer | CI-PC96 | 1 set | |
Circulation Fan | Max. airflow 5000m³/h | 1 set | |
Chiller Unit | 0.5m³/h | 1 set | |
Spare Parts | Solid State Relay | 1 pc | |
Heater | 1 pc |
3. Equipment Operating Conditions
3.1 Environmental Conditions: Temperature 0-40ºC, Humidity ≤80% RH, non-corrosive gases, no strong airflow disturbance.
3.2 Gas Source Requirements: Clean, dry, oil-free compressed air or high-purity nitrogen gas (purity 99.999%), inlet pressure 0.2-0.4 MPa, gas consumption 10-30 m³/h.
3.3 Exhaust System: Non-contact interface with user exhaust system, exhaust capacity >30 m³/h.
3.4 Floor Requirements: Level, free from significant vibrations, load-bearing capacity >600 kg/m².
3.5 Power Supply: Capacity >40 kVA, 3-phase 5-wire system (voltage 220/380V, frequency 50Hz). Phase lines: Yellow, Green, Red; Neutral line: Blue; Ground line: Yellow-Green.
3.6 Installation Space: 2000mm×2600mm×3000mm (W×D×H), installation area exceeding 6 m².