Audited Supplier
FIT-FAB-II-S-12M
Air Cooling
Vertical & Horizontal
High Frequency
Inverter
Moving-Coil
TIG Welder
Automatic TIG Hotwire
1.3kg/H
1~3mm/Layer, Multilayer Cladding, Standard Clad Th
Dia.38-1500mm, Length up to 1500mm
Dia.38-1600mm; Length up to 3000mm;
10 Metric Tons
1000mm
3.2mm (4.0mm Optional)
1.0/1.2mm (1.6mm Optional)
12~20L/Min
Hf/Contact
Ewm Ethernet/IP Tetrix 452
Ewm 200 Hot Wire
5.7 Inch Screen Chinese/English Displayer
Fitco
Plywood Case
Suzhou, China
85158000
Product Description
Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou.
Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services.
Fitco has designed and manufactured more than 150 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets. The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.
FIT-FAB-I-S-12M is an argon arc welding workstation, it is specially developed for butt welding of large-size steel pipes and fittings (steel pipes, elbows, flanges, tees,changing diameters, etc.). Application range 1-12m length steel pipe and flange /1.5 elbow/tee/variable diameter of the outer ring joint argon arc butt welding; Applicable workpiece diameter Φ200mm ~ 1000mm.
The workstation uses a fixed chuck rotary drive clamping mechanism to drive the rotation of the steel pipe, four groups of mobile roller to drag the pipe fitting, the walking welding frame move to the butt welding position, the welding gun by the module swing, tracking to realize the butt welding of pipes and flanges, elbows, tees, changing diameter.
The workstation uses a fixed chuck rotary drive clamping mechanism to drive the rotation of the steel pipe, four groups of mobile roller to drag the pipe fitting, the walking welding frame move to the butt welding position, the welding gun by the module swing, tracking to realize the butt welding of pipes and flanges, elbows, tees, changing diameter.
Technical Parameter
| Item | Technology Parameter | |
| Input Voltage | 380V±10% 50±1Hz Three-phase Five-wire | |
| Environment Temperature | -20ºC~50ºC | |
| Workpiece Specification | Pipe Diameter | Φ200~1000mm |
| Length | 1000mm~12000mm | |
| Weight | Within 10t | |
| Bevel Angle Requirement | Groove form V. Double V-shaped. U-shaped. Type I. Narrow gap U-shape, bevel Angle 3~ 37.5° | |
| Weld Form | Various pipe sections butt girth welds and insert internal and external fillet welds, such as pipe - pipe, pipe - elbow, pipe - flange, pipe - tee, pipe - size head, flange - pipe - flange, flange - elbow, etc. Flanges include: high neck flanges and welded flanges | |
| Welding Operating Machine | Effective stroke of welding arm lifting | 3000mm |
| Effective stroke of welding arm expansion | 2000mm | |
| Transverse arm expansion feed speed | 15-1500mm/min | |
| Transverse arm telescopic transmission mode | Rack and pinion pair | |
| Transverse arm expansion speed regulation mode | Three-phase drive speed regulation | |
| Drive System | Drive Mode | Servo motor, reducer, chuck drive the tube rotation. |
| Load Capacity | 5t | |
| Rotating Speed | 0.05-2rpm,Stepless adjustable (3KW servo motor drive) | |
| High and low adjustable roller load | 5t | |
| Control System | Control Software | Rockwell PLC control and the control software includes 10 sets of mature welding process programs, and the maximum storage of 50 sets of welding process programs. |
| Remote Control | Pro-Face Manual operator HMI dialogue interface. | |
| Password | The control system can manage passwords to distinguish user permissions. | |
| Auto save and power failure memory | The system has automatic saving and power failure memory function, which can prevent the risk caused by power failure. | |
| Welding Power Supply | Dc pulsed argon arc welding power supply and hot wire power supply | |
| Welding Parameter Setting Range | Welding swing 0-20mm, swing speed: 0~300mm/min, stay around 0-3s | |
| 1 | Welding Process | Automatic TIG Hot Wire |
| 2 | Inverter Cooling | Air Cooling |
| 3 | Displayer | 5.7"screen Chinese/English displayer Real-time parameter displayer |
| 4 | Fault Detect | Work piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error. |
| 5 | Overlay Processing | Vertical capacity Size: Dia. 50-1400mm; Length up to 1400mm; Depth up to 800mm Weight Capacity: 5T Horizontal capacity Size: Dia. 50-1600mm; Length up to 3000mm; Depth up to: 1500mm |
| 6 | Wire Dia | 1.0/1.2mm (1.6mm Optional) |
| 7 | Tungsten Dia. | 3.2mm (4.0mm optional) |
| 8 | Torch Cooling | External Constant Temperature Circulating Water Cooling |
| 9 | ARC Starting | HF/Contact |
| 10 | Power Source | EWM TETRIX 452DC Ethernet/IP HF Unit |
| 11 | Hot Wire Power | EWM TETRIX 200 Hot Wire Power |
| 12 | Single Layer | 1-3mm |
| 13 | Dimension | Customized |
- Argon arc power supply TETRIX 452 DC DC pulsed argon arc welding power supply produced by German EWM company. The welding machine has good mechanical characteristics, stable and reliable continuous operation, and its pulse function meets the technical requirements of surfacing welding.
- TETRIX 200 SMART HOT WIRE power supply from EWM is used.
- Self-developed water-cooled automatic TIG welding torch, rated current carrying capacity 300A, durable, good protection effect.
- It has good arc stability at both high arc voltage and low arc voltage.
- Power supplies designed for communication using most standard protocols such as TCP/IP (LAN), CAN, etc., can communicate directly with a PLC.
- Complete Turnkey System
- System Controller with Touch-Screen Control
- Controller: Rockwell AB USA
- Servo Motor: ICON MOONS
- Electrical Switch & Button: Famous brand
- HMI: Pro-face Japan
- Control Panel & Structure: Fitco, China
- Rotation Table: Fitco, China
- Limit Switch: Sick, Germany
Applications:
- Argon arc power supply TETRIX 452 DC DC pulsed argon arc welding power supply produced by German EWM company. The welding machine has good mechanical characteristics, stable and reliable continuous operation, and its pulse function meets the technical requirements of surfacing welding.
- TETRIX 200 SMART HOT WIRE power supply from EWM is used.
- Self-developed water-cooled automatic TIG welding torch, rated current carrying capacity 300A, durable, good protection effect.
- It has good arc stability at both high arc voltage and low arc voltage.
- Power supplies designed for communication using most standard protocols such as TCP/IP (LAN), CAN, etc., can communicate directly with a PLC.
Advantages:
Fitco originated and grew up in manufacturing plants that use our equipment to produce products, so we understand the needs of our products, processes and operators better than other equipment manufacturers Fitco is from China's largest and the world's leading welding products manufacturing plant. Our equipment is more stable and intelligent with higher customer recognition; We use the world's top programmable controller platform and mathematical models to program our devices more intelligently!
Guarantee period and after-sales service:
- After-sales technical services and spare parts supply is supplier's responsibility;
- Supplier shall implement quality assurance on the product under normal conditions of use, and from the date of the final acceptance signature, Supplier shall guarantee the equipment for 12 months (except for consumables and man-made damage). During the warranty period, the quality of the supplier's equipment itself is indeed the supplier responsible for free maintenance, if the equipment failure caused by improper use, the supplier should send technicians to solve the problem in a timely manner, Customer is responsible for a reasonable cost. "The use of non-genuine parts and substitutes is considered an automatic waiver of warranty rights."
- During the quality assurance period, when the equipment failure in the process of use of the equipment is not resolved, Party B in the notice within 72 hours to respond, such as Customer still cannot troubleshoot, Supplier within 1 week to send maintenance engineers.
- After the warranty period of the equipment, provide a wide range of preferential technical support for life.
Packing & Shipping: Plywood Case
Obligations and responsibility for confidentiality on Supplier side:
1. Responsible for the on-site installation and commissioning of equipment;
2. Provide technical information on the equipment as follows:
Total diagram of equipment machinery and assembly diagram of main parts;
Consumables models and lists;
Instructions for the use of equipment;
Control system electrical schematics, wiring diagrams;
Welding power schematics, wiring diagrams
Obligations and responsibility for confidentiality on Supplier side:
1. Responsible for the on-site installation and commissioning of equipment;
2. Provide technical information on the equipment as follows:
- Certificate of Conformity 1 Set
- Equipment list, packing list 1 Set
- Equipment installation and maintenance 2 Sets
Total diagram of equipment machinery and assembly diagram of main parts;
Consumables models and lists;
Instructions for the use of equipment;
Control system electrical schematics, wiring diagrams;
Welding power schematics, wiring diagrams
