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Ultrasonic extraction is the preferred technique to isolate bioactive compounds from botanicals. Sonication achieves a complete extraction and thereby superior extract yields are obtained in a very short extraction time. Being such an efficient extraction method, ultrasonic extraction is cost- and time-saving, whilst resulting in high-quality extracts, which are used for food, supplements and pharmaceuticals.
Ultrasonic homogenizers consist of three parts:
A generator, which supplies of energy.
A converter, which converts electrical energy into mechanical motion.
A horn, which when placed into a liquid moves in a rapid fashion and causes bubbles to form. These bubbles expand and contract, breaking down surrounding particles (called cavitation), changing the material in solution from a polymeric molecular cluster structure to a monomeric molecular.
Specifications:
| Model | SPS20-500S | SPS20-1000 | SPS20-2000 | SPS20-3000 | SPS20-3000Z |
| Frequency | 20Khz | 20Khz | 20Khz | 20Khz | 20Khz |
| Power | 500 W | 1000 W | 2000W | 3000W | 3000 W |
| Voltage | 220V | 220V | 220V | 220V | 220V |
| Pressure | Normal | Normal | 35 MPa | 35 MPa | 35 MPa |
| Intensity of sound | >10 W/cm² | >10 W/cm² | >40 W/cm² | >60 W/cm² | >60 W/cm² |
| Processing capacity (L/H) | 0.5-2.0 | 1.0-5.0 | 20.0 | 50.0 | 100.0 |
| Material of probe | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy | Titanium Alloy |
| Generator | Digital type | Digital type | Digital type | Digital type | Digital type |
Ultrasonic Homogenizer Applications:
Food processing Reaction Acceleration - cavitation accelerates chemical and physical reactions. Fine Particle Dispersion - e.g. nanoparticle processing
Disruption and Cell Lysing - will break open biological tissues and Cells to extract enzymes and DNA, prepare vaccines.
Homogenization - making uniform mixtures of liquids or liquid suspensions.
Emulsification - processing foods, pharmaceuticals, and cosmetics.
Dissolution - dissolving solids in solvents.
Degassing - removing gases from solutions without heat or vacuum.
Inline pipe cleaning, removes scale or build/up without disassembly.Cylindrical 360° internally radiating chamber.
Ultrasonic Homogenizer Advantages:
1.Enhanced Extraction Efficiency: Ultrasonic waves create cavitation bubbles within the solvent, which disrupt the cell walls of plant material and enhance the release of bioactive compounds. This results in higher extraction yields compared to traditional methods.
2.Shorter Extraction Time: The mechanical action of ultrasonic waves accelerates the extraction process by facilitating the penetration of solvent into plant tissues. This leads to significantly reduced extraction times, allowing for higher throughput and faster production cycles.
3.Preservation of Phytochemical Integrity: Ultrasonic extraction operates at lower temperatures compared to heat-based extraction methods, minimizing thermal degradation of heat-sensitive phytochemicals such as polyphenols, flavonoids, and enzymes. This helps retain the natural properties and potency of herbal extracts.
4.Selective Extraction: Ultrasonic parameters such as frequency, power, and duration can be adjusted to selectively extract specific compounds from herbs based on their solubility and molecular characteristics. This enables targeted extraction of desired phytochemicals while minimizing the extraction of unwanted components.
5.Eco-Friendly Process: Ultrasonic extraction requires minimal solvent usage due to its efficient mass transfer capabilities, leading to reduced solvent consumption and waste generation. Additionally, the lower energy consumption and shorter processing times contribute to a more environmentally sustainable extraction process.
Ultrasonic Extractor Reviews:
ustomers' evalution as follow:
The ultrasonic sonicator works very well. Production process improvement: After using ultrasonic extraction equipment, our entire production process has been greatly improved, and the extraction quality of the product has also been greatly improved. You have been most kind and helpful. Thank you for your expert communication. Customers' recognition and trust is our driving force. Shengpai Technology relies on "Customer Service Being First" as its corporate culture. Aim is "Quality First, Service First". Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
