Advanced Vertical Cuttings Dryer Sludge Dewatering: Achieve Superior Solid-Liquid Separation and Lower Disposal Costs

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KES Separation Machinery Tianjin Co. Ltd

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
KSCD-930 Series
24 Months From B/L Date
Electric
Atmospheric Pressure
Stainless Steel
Dryer
30-50 Ton/H
Ooc Le 5%
930mm
0.25/0.35/0.5mm
KES SEPARATION
Wooden Pallet
In accordance with specific conditions
China
Product Description

 

 
Product Description

 

On-line Drilling Cuttings is generated from the whole drilling process. The cuttings will be carried out by drilling fluids, and then separated by solids control / waste management systems. The first stage separating equipment is shale shaker.  After shaker separation, the fine cuttings will drop down to under tank with drilling fluids, and the coarse cuttings will be separated and treated by vertical cutting dryer.

The main function of vertical dryer is to recover the useful oil based mud, reduce the oil content on cuttings (OOC) and reduce the total volume of cuttings which will be finally treated by Thermal Desorption Unit. The recovered oil based mud will be returned to active mud system. Some conditions, the operator will adopt High G dryer or high G shaker to replace the Vertical dryer to achieve same functions. Even, the performance of High G dryer is not as good as Vertical Cutting Dryer, the oil on cuttings will be around 10% after high G dryer, but all choices is depends on the owner's requirements.

 
Product Parameters
ModelKSCD-930KSCD-930VFD
Max. Treating capacity (ton/h)30-5030-50
Drying efficiencyOOC≤ 5%OOC≤ 5%
Screen Diameter(mm)930930
Screen opening size(mm)0.25/0.35/0.50.25/0.35/0.5
Cone angle30°30°
Screen rotation speed(RPM)9000~900 VFD
Separation G force (Max.)420G420G
Main Motor(kW)5555
Oil Pump Motor(kW)0.550.55
Flush pump(kW)3~43~4
Oil Tank Capacity (L)4848
 Air Knife Pressure (Mpa)0.690.69
Air Knife Flow (m3/min)1.81.8
Weight (kg)46004600
Dimension(mm)2650×1800×16502650×1800×1650
 
Technical Features

1. 420G High G force under 900 rpm regular operation speed;
2. 750G High G force under 1200 rpm higher operation speed for option.
3. Vertical Cutting Dryer can be started with fixed speed control or VFD control;
4. Main electrical components sourced from international brand: SIEMENS, Schneider or ABB;
5. The Ex-proof standard normally comply with China Standard EXDIIBT4, IEC/ATEX for option;
6. The main bearings are Spherical Roller Bearings, source from FAG Brand;
7. The Flights on the rotor is hard facing to HRC 65, with longer lifetime;
8. The Flights and the rotor assembly are individually balanced for easy replacement;
9. The screen basket material is Stainless Steel 316L, better performance in ani-corrosion;
10. The screen basket is processed in high precision and dynamic balance to ensure better balance and easy replacement;
11. Equipped with high pressure air cutter to clean the high viscosity mud sticking on the screen basket;
12. Equipped with water jetting system to work together with air cutter, to avoid screen block;
13. Individual oil lubrication system with low pressure automatic alarm;
14. Dryer motor and oil system motor is interlocked, the dryer can be started only after starting the oil pump.

 

 

Detailed Photos

 



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