Automatic Tomato Paste Production Line High-Efficiency Tomato Processing Equipment for Canning & Bottling

Tomato paste production line

Introductionto Tomato Paste
Tomato paste is a paste like concentrated product of tomatoes, which is made from ripe red tomatoes by crushing, pulping, peeling and seed concentration, canning and sterilization. Generally, tomato sauce is divided into tomato sauce, pure tomato sauce, canned tomatoes and other categories.

Types of ketchup

Introduction to the Ketchup-making Process
The Process of Making Small-batch Tomato Ketchup

 Large-scale Tomato Ketchup Production Process


Tomato Canning Process

Equipment related to ketchup
The cleaning machine generally uses a hair roller cleaning machine or a bubble cleaning machine. The hair roller cleaning machine is suitable for cleaning the fruit with more impurities and mud on the tomato surface. The bubble cleaning machine is only suitable for cleaning the fruit that is relatively clean and does not have too much mud and magazines. It can be matched according to the actual situation.

      Wool roller cleaning machine                                Bubble cleaner

Blanching line

The blanching line is generally used for blanching equipment to improve the juice yield and make the peel fall off more easily. This equipment is only suitable for small output processing. The combination of crushing and tubular preheater shall be used to  replace the blanching line in large production to increase the production.

Beating engine

Generally, the double beater is used for beating tomatoes, which is mainly composed of the frame, drive motor, bearing seat,main shaft, screen, blade, feed inlet, discharge hopper, barrel and other important parts. The material is sent to the feed port of the second beater through one outlet hopper, and the material is refined through the second beater. The skin and seed are discharged from each slag hopper to achieve automatic separation.

Concentrator

The vacuum pressure reducing concentrator  includes five parts : heater, concentrator, vapor liquid separator, condenser and liquid receiving barrel. The concentrator is of jacket structure, the condenser is  of tubular type, and the cooler is of coil type structure. The vacuum vacuum concentrator is applicable to the concentration of feed liquid in pharmaceutical, food, chemical and other industries, and can be used for the recovery of alcohol and simple reflux limit.

Tubular sterilizer

Tubular UHT instant sterilizer can be widely used for instant UHT sterilization of liquid food materials such as dairy products, beverages, fruit juice, low viscosity fruit pulp, etc. It can also  be used for liquids with high viscosity and containing fibers and particles. The control system adopts PLC and touch screen, equipped with advanced control software and good human-computer interface, to monitor the whole production process, which can realize full automatic control from equipment disinfection, production to C IP cleaning.

Sterile barrel  filling machine

The aseptic filling machine can be designed as  single head or double head. Double head filling machine can continuously fill, reduce backflow and improve production efficiency. The temperature regulating system automatically regulates the temperature of the filling room, sterilizes the mouth of the bag and the filling room by steam jet, the filling room is in a sterile state, and the electromagnetic flowmeter and weight measuring system adjust the filling volume and accuracy ; The filled product can be stored at room temperature for more than two years. C IP (self cleaning system) and SIP (self disinfection system) can be synchronized with tubular sterilizer.

Blending tank

The mixing tank can be of single- layer structure, double-layer insulation structure or three- layer heating structure according to the mixing temperature demand. The rotating speed is usually 36r/min, 1440r/min, 2880r/min, etc. It can be selected according to the solubility and viscosity of the mixed materials.

Small bag filling machine

This equipment is applicable to the automatic packaging of liquid, paste, paste, long jelly and other materials in pharmaceutical, food, cosmetics, chemical and other products, such as condiments, hot pot sauces, shampoo, shower gel, face cream,  seasoning oil, foliar fertilizer, long jelly, etc.

High temperature sterilizer

1. Hot water circulating sterilization : during sterilization, all the food in the pot is soaked in hot water, and the heat distribution is relatively uniform.
2. Steam sterilization : After the food is put into the pot, water is not added first, but the food is directly heated by steam. As  there is air in the pot during the sterilization process, cold spots will occur, so the heat distribution in this way is not the most uniform.
3. Spray sterilization : This method uses a nozzle or spray pipe to spray hot water on food. The sterilization process is to spray foggy wavy hot water to the food surface through the nozzles installed on both sides or the top of the sterilization pot.

Why choose JASTEC?

Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!

Four  Standardizations Production standardization
Accessories Guarantee
The company has a parts machining center equipped with various high-precision professional machine tools and equipment, which can independently produce a variety of special or special parts. It provides a strong supply guarantee for parts for new product development and product quality improvement.

JASTEC has cooperated with major well-known brand parts suppliers at home and abroad to ensure the quality of parts procurement, solve quality risks from the source, ensure processing and process safety, and meet customers' quality needs.
Production management standards
The production workshop uses "6S" as the management standard. The working environment is clean and orderly, and the employees are of excellent quality, which can maximize the production safety, ensure equipment management, improve manufacturing quality, achieve cost savings, and improve production efficiency. Implement a complete and standardized "five inspections and two systems" quality inspection system.
Five inspections are: 1. Raw material warehousing inspection 2. Team material collection inspection 3. Online production process sampling inspection 4. Finished product outbound quality inspection 5. Shipping logistics inspection
Two systems are: 1. Product offline pre-sale test mechanism 2. Quality problem traceability system

Tailor-made for customer needs