Automatic Yogurt Production Line High-Efficiency Yogurt Processing Equipment for Bottling & Packaging

Yogurt project ntroduction

Yogurt is a milk product made from fresh milk, pasteurized, added with beneficial bacteria and fermentation agents, fermented and cooled. Currently, most yogurt products on the market are fruity, including solidified, stirred, and added with various juices, jams, etc. Yogurt not only retains all the advantages of milk, but also has some improvements in some aspects of processing technology, making it a more suitable nutritional and health product for humans.

Types of yogurt

Schematic diagram of dairy processing flow
Liquid yogurt process: raw milk refrigeration - filtration - preheating - homogenization - pasteurization - cooling - fermentation - filling
Coagulated yogurt process: raw milk refrigeration - filtration - preheating - homogenization - pasteurization - cooling - filling - fermentation
Flavor yogurt process: raw milk refrigeration - filtration - preheating - homogenization - pasteurization/high temperature sterilization - cooling allocation - fermentation - sterilization - aseptic filling


Factory layout diagram

Equipment introduction
Milk discharge tank

As the front-end  auxiliary equipment of the liquid milk processing line, it is mainly used for the temporary storage of raw milk before entering the whole line of processing and production, and the back end will drive raw milk into the pipeline to enter the production line through the milk   pump power.

Refrigerating tank

It is used for low temperature   storage of raw milk after collection, the  general storage temperature is between 4-6 and the models  are 200L, 300L, 500L, 1000L, 2000L, 5000L, 10000L, etc

Double filter

It is used to filter impurities  such as hair in raw milk, generally using  200 mesh filters

Preheating equipment

For preheating before milk homogenization, generally preheating to about 55-65 degrees, so that the homogenizer to achieve a better homogenization effect, there are usually two kinds of preheating equipment, one is for small output (50L-500L/ day) tank, the other is for small capacity (over 500L/ day) plate heat exchange

Homogenizer

Used to preheat the milk under the strong mechanical action, the fat ball in the milk  is broken into small fat balls,   so that the total surface area is increased, the protein is adsorbed on the fat ball, increase its density, effectively prevent the floating speed of    fat, make the milk more smooth, more delicate taste

Sterilization equipment

For milk pasteurization, tank sterilization is recommended if the daily capacity is less than 1 ton, plate sterilization is recommended if the daily capacity is more than 1 ton, and tube sterilization is recommended if the daily capacity is more than 3-5 tons per hour

Fermentation equipment

For yoghurt fermentation, stirred yoghurt with fermenter, solid yoghurt with yoghurt machine   or fermentation room

Cup filling equipment

For the cup filling of pasteurized yogurt, small production can use disk filling machine,  large production can  use multi-head filling machine

Bottle filling equipment

For the bottle filling of pasteurized yogurt, it can be calculated according to the output with 4 heads, 6 heads, 10 first- class models

Eight cups filling machine

It is used for filling eight consecutive cups of yogurt, which is suitable for large and medium volume customers

cip cleaning system

CIP cleaning system is usually composed of cleaning tank, acid lye tank, cleaning pump, return pump, detection system, control system, distributor and so on.According to the cleaning tank can be divided into four tank type (acid, alkali, hot water, water), three tank type (acid, alkali, hot water), two tank type (acid, alkali), single tank type (hot water), connected, split, etc. According to the number of processes can be divided into single cleaning, double  cleaning, three or multiple cleaning; According to the control mode can   be divided into automatic, semi- automatic and so on.

 

Why choose JASTEC?

Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!

Four  Standardizations Production standardization
Accessories Guarantee
The company has a parts machining center equipped with various high-precision professional machine tools and equipment, which can independently produce a variety of special or special parts. It provides a strong supply guarantee for parts for new product development and product quality improvement.

JASTEC has cooperated with major well-known brand parts suppliers at home and abroad to ensure the quality of parts procurement, solve quality risks from the source, ensure processing and process safety, and meet customers' quality needs.
Production management standards
The production workshop uses "6S" as the management standard. The working environment is clean and orderly, and the employees are of excellent quality, which can maximize the production safety, ensure equipment management, improve manufacturing quality, achieve cost savings, and improve production efficiency. Implement a complete and standardized "five inspections and two systems" quality inspection system.
Five inspections are: 1. Raw material warehousing inspection 2. Team material collection inspection 3. Online production process sampling inspection 4. Finished product outbound quality inspection 5. Shipping logistics inspection
Two systems are: 1. Product offline pre-sale test mechanism 2. Quality problem traceability system

Tailor-made for customer needs