High-Capacity Steam Compressor for Optimal Wastewater Treatment Processes

Price $95000.00 Compare
Min Order 1 Piece
Shipping From Jiangsu, China
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NANTONG DART-RICH FAN CO.,LTD

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
Yes
1 Year
Not Mute
Semi-Closed
Water Cooling
Lubricated
Titanium Material, Stainless Steel
Multiaxial Type
Overall Base, Split Base
Guide Vane Adjustment, Speed Regulation
Power Frequency, Frequency Conversion
2980rpm, 1450rpm, 980rpm, 740rpm
DART-RICH
Wooden Crate Packing, Iron Box Packaging
Nantong City, Jiangsu Province, China
Product Description
Product Description

Discover the remarkable efficiency of our cutting-edge MVR technology, an innovation designed to dramatically reduce external energy consumption. This incredible system achieves its energy-saving prowess by recycling the energy of secondary steam it generates. At its core, the MVR process involves compressing secondary steam using our high-energy efficiency steam compressor, transforming electrical energy into valuable thermal energy. The increase in pressure and temperature elevates the secondary steam, which is then redirected back to the evaporator. Here, it powers the heating of materials, inducing further evaporation and effectively recycling the latent heat of vaporization. Experience unparalleled sustainability in wastewater treatment with our advanced MVR system.
Introducing the DM series Single-stage geared steam compressor, a marvel of engineering that encompasses the compressor body, coupling, gearbox, a sophisticated lubrication system, motor, electric instruments, and an advanced anti-surge control system. Designed with a compact structure, it ensures effortless maintenance while delivering exceptional performance. Our DM series stands as a testament to innovative design and engineering excellence, optimized for reliability and operational efficiency.


Installation Instructions

3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm
2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.

3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;


9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;

11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is s
uggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 Once the main fan and its supportive apparatus are securely installed and the surrounding concrete has reached full solidity, it is then possible to initiate the compressor operation test. This crucial step ensures that the High-Capacity Steam Compressor, an indispensable component in advanced wastewater treatment processes, is fully operational and ready for use.
3.3.8 The electric control cabinet, a pivotal part of ensuring optimal performance of the compressor, must be positioned within a 5-meter radius of the compressor. The connection from the compressor to the electric control cabinet should be meticulously executed using threading pipes, which must be laid underground for enhanced safety and reliability. Once the electric control cabinet is installed, it's imperative to connect the wiring terminals within the cabinet to the remote DCS lines, ensuring seamless and efficient operation.

Company Profile

Nantong Dart-Rich Fan Co., LTD. (formerly known as State-Owned Nantong Fan Factory), boasts a rich legacy since its establishment in 1966. A pivotal moment in its journey came in June 2019 when the company underwent an equity structure reform, embracing a new era of growth and innovation. and the company transitioned into a dynamic partnership enterprise. To further fuel its rapid expansion and meet the growing market demands, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020. This strategic move exemplifies the company's commitment to excellence and industry leadership. imported cutting-edge German technology in 2004, leading to groundbreaking advancements in product attributes such as stability, reliability, high efficiency, low noise, as well as superior wear and temperature resistance. As the principal drafter of the standard for integral geared assembly type centrifugal steam compressors, Dart-Rich stands at the forefront of innovation.
Dart-Rich proudly possesses ISO9001, ISO14001, and ISO45001 certifications, underscoring its dedication to quality and environmental responsibility. Our flagship products include steam compressors, fans, and blowers, which are integral to industries such as metallurgy, chemical processing, electric power, environmental conservation, construction, light industry, and emerging energy sectors. Additionally, we offer bespoke system optimization solutions and maintenance services aimed at revolutionizing energy-saving renovations of wind systems.
Continuously striving for excellence, Dart-Rich is committed to management, mechanism, cultural, and technological innovations. Our focus on digital intelligence, striver culture, and the 'three wisdoms' empowers us to deeply understand market dynamics, encourage organizational growth, enhance customer service capabilities, and ensure sustainable and rapid development.
Embracing core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is dedicated to amplifying enterprise value and maximizing customer benefits. We are committed to fostering shared responsibility and innovation among stakeholders, aiming to be the trailblazer in reliable, sustainable green fluid machinery.

Our Advantages

1. Experience unparalleled efficiency with our high-capacity steam compressor, featuring a top-tier 3D flow semi-open impeller. Crafted with precision in aerodynamic and structural design, it boasts an advanced impeller profile that ensures a broad spectrum of stable operational conditions. Achieve groundbreaking performance as the main machine’s highest polytropic efficiency soars up to an impressive 88%.
2. Embrace versatility with our innovative design incorporating a vaneless diffuser, which allows for a vast and adaptable operating range, catering to diverse requirements.
3. Discover the epitome of smart engineering with our gearbox and compressor, meticulously integrated into a compact yet powerful structure.
4. Benefit from the convenience of our integral skid-mounted package, seamlessly combining compressor, gearbox, and motor. This user-friendly design simplifies transportation and installation, ensuring you can set up with ease and efficiency.
5. Our high-capacity steam compressor promises a superior experience with its high degree of automation, exceptional reliability, and energy-efficient performance. Operate with ease, knowing you are equipped with a product that combines energy saving with unparalleled ease of operation.

After Sales Service

1, At NANTONG DART-RICH FAN CO.,LTD, we proudly uphold our 'intelligent service' philosophy, driven by a commitment to delivering solutions that are 'more accurate, more comprehensive'. Our expansive network includes 13 strategically positioned marketing service centers across China and an extensive sales and service network that spans the globe, ensuring that our innovative solutions are always within reach, no matter where you are.
2, Our dedicated after-sales service personnel are passport-ready, enabling them to swiftly address overseas maintenance requirements, ensuring you benefit from our 24-hour, round-the-clock service throughout the entire project lifecycle. This dynamic approach allows us to provide seamless support, whenever and wherever it is needed.
3, '1191' Service Commitment: Experience unparalleled service with our unique '1191' promise. We ensure feedback on on-site issues within a mere 1 minute, a robust response to your service needs within 1 hour, a comprehensive solution reply within 9 hours, and the deployment of skilled personnel to your site within 1 day. Trust in our commitment to excellence with this unrivaled level of service.
4, For immediate assistance, contact our dedicated after-sales service hotline at 0086-400-625-2668, where our expert team is ready to support you with any inquiries or service requirements you may have.

FAQ

Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.

Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.

Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.

Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.

Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.

Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.

Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.

Performance Range

This state-of-the-art product utilizes a comprehensive suite of advanced pneumatic technology, meticulously sourced from acclaimed international models and cutting-edge design software. This enables us to deliver swift and expertly tailored model selection to our valued clients. Our offerings encompass 18 distinct series, each designed with precision to accommodate a flow rate spanning 1 to 240 t/h, and engineered to achieve temperature increases ranging from 8 to 24ºC, ensuring top-tier performance and adaptability.

Application Areas


1, Heat Pump Distillation: Elevate the efficiency and sustainability of your distillation processes with our High-Capacity Steam Compressor, designed for superior performance and energy conservation.
2, Waste Heat Recovery: Harness the potential of waste heat with our cutting-edge technology, transforming it into a valuable resource for reduced energy consumption and enhanced productivity.
3, Environmental Protection Field: Experience the pinnacle of industrial advancement with our solutions for wastewater treatment across diverse sectors, including lithium battery wastewater recycling, landfill leachate management, and more, ensuring a cleaner and greener tomorrow.
4, Lithium-Ion Battery Industry: Revolutionize your processes with our specialized compressor, adept at handling complex wastewater treatments in areas such as salt lake lithium extraction, iron phosphate processes, and nickel battery recycling, contributing to sustainable energy solutions.
5, New Energy Industry: Propel the future with our state-of-the-art wastewater treatment solutions tailored for photovoltaic and polycrystalline silicon industries, ensuring an eco-friendly approach to new energy production.
6, Food & Beverage Industry: Optimize the concentration and extraction processes of amino acids (like alanine), sugar liquids, and beverage jams, enhancing quality and efficiency in production.
7, Pharmaceutical Industry: Maximize the efficiency of evaporation, concentration, crystallization, and drying in pharmaceutical manufacturing, both for Chinese and Western medicines, with our advanced steam compressor technology.
8, Chemical Industry: Achieve excellence in chemical engineering with our versatile compressor applications, facilitating processes from caprolactam polymerization to PLA, nylon 66 production, and more—streamlining operations and ensuring top-tier results.
9, Metallurgical Industry: Enhance the sustainability and efficacy of metallurgical processes with our comprehensive wastewater treatment solutions for sintering desulfurization, coking wastewater, and more, driving innovation in metal processing.
10, Power Industry: Ensure cleaner energy production with our steam compressor-driven solutions for the treatment of desulfurized wastewater from power stations, promoting environmental responsibility and efficiency.

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