Pharmaceutical Machine High Speed Aseptic Sterile Injection Vial Filling, Stopping/Sealing and Capping Machine for Vial Bottle Vial Filling Machine

Mainly used in the biopharmaceutical industry 2ml-20ml, as well as 50ml, 100ml vial washing, drying, liquid dispensing, semi-stopping (including plugging), capping and other processes of continuous automatic production.
The design and production of the linkage line meet the requirements of the 2020 version of GMP.

- This vial filling line consists of QCL series vertical ultrasonic bottle washing machine, KSZ series tunnel sterilization dryer, KGS series filling and plugging machine and ZG series capping machine.
- Optional upgradeable: according to customer requirements, optional wind speed online monitoring, plankton online detection, dust particle online detection, printing system, oven mesh tape, ultrasonic online cleaning and other functions.
- Among them, the optional items are: wind speed online monitoring, plankton online detection, dust particle online detection, printing system, oven mesh tape, ultrasonic online cleaning, etc.
- Customization items are: can be personalized according to customer capacity needs, site needs, etc.
 

Vial unpacking→ mesh with bottle→ spraying water→ ultrasonic washing→ stranglehold into bottle→ cam lifting bottle → manipulator clamping bottle→ robot flip bottle → (bottle inside/outer wall spray rinsing)→ circulating water rinsing → circulating water rinsing → compressed air → injection water → compressed air → compressed air → (inside/outer wall blowing compressed air)→ manipulator flip bottle → synchronous out-of-bottle → preheating → high temperature drying sterilization→ cooling → → bottle → → filling → (post-nitrogen filling) → the hopper plug → automatically plugged and plugged→ automatically plugged (semi-plugged or fully plugged)→ freeze-dried → rolled cap → labeled → the finished product
 

• Divided into cleaning, drying and sterilization and filling and plugging and capping three working areas, each single machine has a specific function and can be accurately realized.
  Adopt ultrasonic cleaning, alternating flushing of water and vapor, hot air laminar flow drying and sterilization, multi-needle filling and plugging and capping and other advanced technology technology.
• Suitable for a variety of specifications of vials, fewer specifications, more convenient to replace and adjust.
• PLC programmable man-machine interface control, stand-alone operation and linkage control can be switched freely, and real-time monitoring of production site conditions, in the event of a fault can automatically stop, to ensure the normal operation of the entire unit.
  The parts in contact with the liquid are made of 316L material, high-quality silicone pipe or glassware, the outer parts are made of 304-2B stainless steel plate, and the rest of the parts are also in full compliance with the 2020 GMP requirements.
• Can be formulated and customized according to the special needs of users. Such as increasing the bottle conveying network belt, automatic input and output of vials, avoiding manual handling and other processes, can achieve no turnover plate access in the clean area, reduce the cross-contamination of people and things in the clean area, and fully meet the requirements of the 2020 version of GMP.

• Multiple anti-pollution settings fully meet GMP requirements: high-performance material parts, ultrasonic cleaning, three water and three gases, clean area separation, no turnover wheel access, plankton detection, etc., effectively avoiding and eliminating various pollution.
• Compact structure, small footprint, equipment operation energy consumption greatly reduced.
• The equipment is easy to clean, disinfect and sterilize, which is convenient for production operation and maintenance.
• Equipment transmission parts without lubricating oil, coolant leakage, no placement pollution.
• All pumps, motors, bearings and other purchased parts, are the use of domestic and foreign well-known brands.
• Advantages of the review: the linkage line design is advanced, the structure is reasonable, the degree of automation is high, the operation is stable and reliable, the production efficiency is high, the mechatronics is realized, the human, land and energy consumption costs can be greatly reduced, and the current international advanced level can be replaced by imported products.