Audited Supplier
High-Speed Ultra-Precision Diamond Wire Shaping Machine for Optoelectronic Materials Cutting
Product Description: Diamond Wire Saw for Glass
The diamond wire profile cutting machine is an advanced cutting tool designed to execute intricate 2D shapes with high precision and efficiency. Utilizing a closed-loop diamond wire as the cutting tool, this machine, combined with a CNC (Computer Numerical Control) system, delivers unparalleled accuracy and smooth finishes on a variety of materials. This makes it ideal for industries that require precise and complex cutting operations.
Key Features:
- CNC System Integration: The machine is equipped with a sophisticated CNC system that enables the precise cutting of complex 2D shapes, ensuring consistency and accuracy in every cut.
- Smooth Cutting Surface: The diamond-embedded wire ensures a smooth, chip-free cut, eliminating the rough edges commonly seen with other cutting methods.
- Precision and Accuracy: The machine delivers highly accurate cuts, with precise control over curves and angles, ensuring that the shapes and profiles are exact to the design specifications.
- Versatility: Capable of cutting a wide range of materials, including metals, ceramics, composites, and more, making it suitable for various industrial applications.
Applications:
- Optoelectronic Industry: Cutting complex shapes and profiles for automotive parts and components.
- Aerospace Industry: Precision cutting of intricate components used in aerospace engineering.
- Architecture and Construction: Creating custom profiles and shapes for architectural elements and construction materials.
- Electronics Manufacturing: Cutting detailed and precise shapes for electronic components and casings.
- Research and Development: Ideal for laboratory settings where precise and complex cuts are necessary for experimental prototypes and new product development.
The diamond wire profile cutting machine represents a significant advancement in cutting technology, offering superior precision and efficiency for all profile cutting needs. Whether in industrial production or research environments, this specialized tool ensures high-quality results and enhances operational capabilities.
Typical specifications for this Graphite Cutting Machine SGI 20 :
| Machine Spec | ||
| Number | Parameter | Value or Specification |
| 1 | Loading table Size mm) | 200*280 |
| 2 | Maximum Workpiece Size (mm) | 200*200*200 |
| 3 | Maximum Workpiece Height (mm) | 200 |
| 4 | Worktable Y-Axis Travel (mm) | 250 |
| 5 | Worktable Z-Axis Travel (mm) | 250 |
| 6 | Maximum Diamond Wire Speed (m/s) | 38 (Max) |
| 7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
| 8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
| 9 | Repeat Positioning Accuracy Y-Axis (mm) | ±0.05 |
| 10 | Repeat Positioning Accuracy Z-Axis (mm) | ±0.05 |
| 11 | Total Power Consumption (kW) | 4 |
| 12 | Power Supply | AC220V 50Hz |
| 13 | Machine Size(mm) | 1000*800*1850 |
| 14 | Machine Weight(kg) | 400 |
Additional Information:
- Customizable Dimensions: The diamond wire saw can be tailored to fit your workspace and specific needs, with customizable dimensions to suit various operational environments.
- Adjustable Functions: The machine's features and functions can be adjusted to meet specific cutting requirements, ensuring optimal performance for your particular application.
- Support and Service: We offer comprehensive support and after-sales service, including installation assistance, training, and maintenance to ensure your equipment operates at peak performance.
The working principle of this Profile Cutting Machine
1,Cutting Line Orientation:
The cutting wire is positioned parallel to the ground, while the glass rod or blocks are parallelly placed on the loading platform.
2,High-Speed Cutting Wire Motion:
The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.
3,Gantry/horizontal Cutting:
As the cutting wire moves, whole wheel system move from top to bottom, allowing for gantry cutting of the glasses.
4,Control and Precision:
The cutting machine is equipped with a control system that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.
Unique features, performance, and advantages of Profile cutting machine
1,Unmatched Cutting Efficiency:
Multiple Product Cutting: The diamond wire profile cutting machine utilizes a continuous wire as the cutting tool, allowing multiple products to be arranged and cut simultaneously. This significantly enhances cutting efficiency and throughput, making it ideal for high-volume production environments.
2,Precise Optical Glass Cutting machine:
- Complex Shapes: The cutting wire diameter ranges from 0.3 to 0.8 mm, enabling the machine to change cutting directions by 180 degrees without any restrictions from the tool shape. This capability ensures precise cutting of complex shapes and intricate details, maintaining high accuracy throughout the process.
3, Expert in Cutting Angles and Curves:
- The thinness of the cutting wire ensures that precise angles and curves can be achieved. Whether cutting sharp angles or smooth arcs, the wire maintains accurate and consistent profiles, making it ideal for applications requiring detailed and exact cuts.
4,Cut Quality Redefined:
The SH60's cutting-edge technology doesn't just elevate speed; it redefines cutting surface quality, cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.
5, Simple System:
- The machine operates with a straightforward system where cutting paths can be designed in CAD software and then directly imported into the equipment. This user-friendly interface means that anyone familiar with CAD can easily operate the machine, streamlining the workflow and reducing the learning curve.
6,Compact and Space-saving Design:
With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.
7,Unmanned Operation:
The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.
8,User-friendly Operation:
Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills.
Comparison Table: Diamond Wire Profile Cutting Machine vs. Bandsaw Profile Cutting Machine vs. CNC Engraving Machine
| Feature/Aspect | Diamond Wire Profile Cutting Machine | Bandsaw Profile Cutting Machine | CNC Engraving Machine |
|---|---|---|---|
| Cutting Tool | Diamond-embedded wire loop | Continuous metal blade | Rotating cutting bit |
| Cutting Efficiency | High; multiple products can be cut simultaneously | Moderate; limited to one product at a time | Moderate; typically one product at a time |
| Cutting Precision | High; wire diameter 0.3 to 0.8 mm allows for precise and intricate cuts | Moderate; thicker blade limits precision | High; capable of fine detail work |
| Complex Shape Cutting | Excellent; wire can change direction 180 degrees easily | Limited; blade shape restricts complex cuts | Excellent; bit can be programmed for complex paths |
| Angle and Curve Cutting | Excellent; thin wire ensures precise angles and smooth curves | Moderate; blade width affects accuracy in tight curves | Excellent; capable of intricate angles and curves |
| System Complexity | Simple; CAD designs can be directly imported | Simple; manual adjustments needed | Complex; requires programming knowledge |
| Material Versatility | High; suitable for various materials including metals, ceramics, and composites | Moderate; primarily for wood and soft metals | High; works on a variety of materials including wood, metal, and plastic |
| Setup and Operation | Easy; CAD-based, minimal learning curve | Moderate; manual setup and operation | Complex; requires skilled programming and operation |
| Maintenance | Low; durable wire, infrequent replacements | Moderate; blade requires regular maintenance | High; bits wear out and need frequent replacement |
| Cost | High initial cost, low operational cost | Lower initial cost, moderate operational cost | High initial cost, high operational cost |
Packaging
The diamond wire saw will be put into a wood crate.
Lead Time
Normally we will send machine out 30 working days after order confirmation, some time can be within 15 days.
International Shipping Methods
We offer flexible international shipping options to accommodate the diverse needs of our clients. Our shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of our shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, we have extensive experience with air freight for time-sensitive shipments, providing faster delivery while maintaining the integrity of the products.
Shipping Options:
- FOB (Free on Board): We handle the costs and risks up to the port of shipment. The buyer takes responsibility from the port of origin, ensuring control over the logistics and costs beyond that point.
- CNF (Cost and Freight): We cover the cost of shipping the goods to the port of destination. The buyer assumes responsibility for insurance and other costs once the goods are in transit.
- Door-to-Door Delivery: We manage the entire logistics process from our facility directly to your specified location, offering a hassle-free and convenient shipping solution.
Our team is committed to providing timely and efficient delivery, tailored to meet your specific requirements, ensuring that your orders arrive safely and on schedule. Whether by sea or air, we prioritize the safe handling and transport of our products to maintain their quality and performance.
Based on our experience, it is evident that the diamond wire saw for optical glass is used for precision cutting of optical glass crystals, which are essential in various high-tech applications. The following are our clients that utilize such our equipment and specific customer case studies:
Customer Case Studies
Case 1: Optical Lens Manufacturer
Application: Client specializes in manufacturing high-precision optical lenses used in microscopes, cameras, and telescopes. They adopted the diamond wire saw to cut optical glass crystals with high accuracy, ensuring smooth and clean edges. The enhanced cutting speed and precision significantly reduced production time and improved the quality of their optical lenses. This enabled the company to meet the stringent requirements of scientific and medical imaging markets, increasing their market share and customer satisfaction.
Case 2: Photonics Equipment Manufacturer
Application: Client produces advanced photonics equipment, including laser systems and optical sensors. The diamond wire saw was integrated into their production line to slice optical glass crystals used in their devices. The saw's ability to produce precise and smooth cuts without chipping ensured the integrity and performance of the optical components. This improvement led to more reliable and efficient photonics equipment, enhancing the company's reputation for high-quality products.
Case 3: Semiconductor Industry
Application: Client manufactures semiconductor devices that require high-purity optical glass for photolithography masks. By using the diamond wire saw, they achieved precise cuts with minimal material waste, ensuring the quality and accuracy of the masks. This capability allowed them to produce superior semiconductor devices with better performance and yield, maintaining their competitive edge in the industry.
Case 4: Research and Development Laboratory
Application: The Research Institute conducts cutting-edge research on new optical materials and components. They used the diamond wire saw to cut various optical glass crystals for their experimental setups. The saw's high precision and ability to produce smooth cuts were crucial for their research, allowing them to explore new designs and applications for optical glass. This facilitated breakthroughs in the development of innovative optical technologies.
Case 5: Consumer Electronics Manufacturer
Application: Client manufactures high-resolution displays and screens for smartphones, tablets, and other electronic devices. The diamond wire saw was employed to cut optical glass for screens, ensuring uniform thickness and high-quality surfaces. The improved cutting efficiency and quality enhanced the durability and clarity of their displays, making their products more appealing to consumers and increasing their market competitiveness.
The diamond wire saw for optical glass is a versatile and high-precision cutting tool essential for industries that demand top-quality optical components. These case studies highlight the saw's effectiveness in delivering superior cutting performance, improving product quality, and driving operational efficiency across various high-tech applications.
There are other types of optical glass cutting machine
Shine Smart Equipment is a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.
In August 2016, we established our company with a registered capital of 10 million RMB in Shanghai,covering an area of 3,000 square meters, starting the production of complete machine series, such as reciprocating diamond wire cutting machines, grinding machines, and polishing machines.
in 2018, we embarked on an intensive research journey into endless diamond wire cutting technology. Through unwavering dedication and rigorous research, we committed ourselves to achieving excellence in this field.
By 2020, we had taken a significant stride forward. A series of circular diamond wire cutting machines, validated by the market, underwent continuous updates and iterations, reaching new heights. This momentous achievement marked our company's ascent to a prominent position in the industry.
Then came 2022, a year that will forever be etched in our history. Our cutting equipment witnessed a substantial breakthrough, leading to a massive surge in applications across industries, including graphite cutting, silicon rod slicing, and optical crystal cutting. This turning point not only affirmed the wide-ranging applicability of our technology but also underscored our leading role within the industry.
Over the past few years, we haven't merely witnessed technological advancement; we've actively shaped the future of technology. Our passionate team remains dedicated to driving innovation and delivering exceptional solutions to our clients. Looking ahead, we are committed to maintaining our industry leadership, continually solidifying our position through outstanding products and services, and opening up broader horizons for our valued customers..
Research, Development And Innovation
Company Culture And Values
Environmental sustainability is a driving force for us. Recognizing the finite nature of our planet's resources, we are dedicated to minimizing our environmental footprint and embracing sustainable practices, ensuring that our products deliver high performance while preserving the Earth.
Solving customer problems is our raison d'être. We concentrate on delivering value-added equipment, actively listening to our customers' needs, and providing innovative solutions. We believe that by helping our customers succeed, we, too, achieve success.
We also deeply care about the physical and mental well-being of our employees. We are committed to creating a happy work-life balance for our team, as we believe that only content and fulfilled employees can create outstanding products and services.
These principles form the bedrock of our enterprise, and we will continue to progress under these values, relentlessly pursuing excellence while serving the environment, our customers, and our employees for collective success and enduring sustainability.
Videos
Contact us to check bellow videos
- Video 1: Equipment operation demonstration
- Video 2: Customer case study
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