Advanced Fully Automatic Factory Price Horizontal Continuous Casting Machine for Brass and Bronze Production Line

Horizontal casting machine production lines mainly melting furnace, heating launder, holding furnace, crystallzier, secondary cooling system, traction machine, cutting machine, material rack, electric control system, hydraulic system and cooling system.

Raw materials → melting furnace → heating launder → holding furnace → crystallizer → primary cooling → secondary cooling → casting machine → online synchronous sawing machine → chip collection → feeding and storage.

1. Casting type: 2-strand* Φ125mm
2. Casting material:  copper alloy, brass.
3. Casting size: Φ125mm
4. Casting speed: 0~70 mm/s(step-less adjustable)
5. Equipment power:
   1. Melting furnace:400KW (Medium frequency furnace)
   2. Holding furnace: 150KW
   3. Traction machine: 5.5KW
6. Production capacity: 2-strand , Φ125mm, each year(300days): 6000tons
7. Max. working temperature of furnaces: 1300°C
8. Temperature control accuracy of holding furnace: ±5°C
9. Accuracy of traction machine stroke: 0.1mm
10. Noise of equipment: Max. 85dB
11. Height of operation line: 1000mm
12. Transmission direction of equipment: as per user's requirements
13. Environmental temperature of equipment: -5°C -42°C(indoor temperature)

1. The machine   equipments   have   complete   functions   and   reasonable   technical parameters, which can realize automatic control.
2. The equipments have automatic temperature measurement and temperature control functions;
3. Melting furnace and holding furnace, when the copper liquid in the furnace reaches the set temperature, there is display and light and sound signalling indicators, and the casting temperature can be controlled in a closed loop.
4. The furnace body under melting furnace and holding furnace can be disassembled and replaced separately.
5. The prodcution line has melting furnace, holding furnace cooling water temperature, pressure monitoring and alarm function. The coil and the water jacket device are equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc.
6. The power of the furnace can be adjusted stepless (using the on-load stepless induction voltage regulator) to meet the needs of the process.
7. Melting furnace and holding furnace are equipped with digital display of temperature, protection and alarm functions such as over load, over voltage, grounding, water over temperature, water under voltage, etc.The electric control of melting and holding furnace is completely independent from that of the whole unit.
8. The crystallizer width can be adjusted , Crystallizer cooling water distribution device is equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc. The system is made of stainless steel (304).
9. The secondary cooling device ensures that the temperature of the billet is reduced below 50°C.Water tank, cooling water pipe, air duct, protective cover and valve are all made of stainless steel (304).
10. The control program of the traction machine can be selected according to the process requirements, and the slip between the casting billet and the traction device is eliminated during traction. Synchronous transmission of casting strip is guaranteed by AC frequency conversion servo motor.
11. Equipped with 3 independent hydraulic systems (melting furnace hydraulic system, holding furnace hydraulic system, traction machine and take-up machine hydraulic system, upper shear hydraulic system), each with a spare pump. In addition to a spare pump, the hydraulic system of melting furnace and heat holding furnace is equipped with manual pump. Even in the event of power failure, the manual pump is put into work. The interface of tipping cylinder of melting furnace and holding furnace is equipped with hydraulic control one-way valve to prevent pipeline accidents and lock the cylinder when it is broken.
12. All the data during the operation of the equipment can be displayed on the monitor of the operating platform in the form of a picture (more than 10 inches), through the monitoring components and control components arranged throughout the equipments.

Shanghai Cast Technology Co., Ltd.

As a professional manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. specializes in the design, research and development, manufacture, sales, and service of metallurgical casting equipment. Owning the advanced technology and experienced engineering team, we provide professional solutions to the field of metallurgical machinery and equipment.

After operating for over twenty years, we have established comprehensive supply chains for metallurgical equipment. Our products meet the international quality standards and have earned an excellent reputation in various global markets. As a result, we have become a trusted supplier to numerous renowned domestic and international companies.

What we can provide?

Our main products include line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.

In addition, we also provide clients who open new factories with such services as model section of complete equipment, production technology consultation, installation, commissioning and operation process training, total-package production technology, turnkey project management, and one-stop after-sales service. We customize different products according to clients' different requirements and offer worry-free pre-sales, in-sales, and after-sales services.

What is the principle that we adhere to?

Shanghai Cast Technology is committed to upholding the principles of quality, reputation, and responsibility as a core part of our management philosophy. We will continue to work with well-known domestic research and design institutions to constantly improve our equipment manufacturing technology, optimize equipment performance, and meet the unique product requirements of each of our clients. We will also continuously enhance our after-sales service and technical support, and collaborate with our clients to progress together. We hope that our equipment can help our clients generate the greatest production value and wealth.

We sincerely welcome both our current and potential clients to communicate with us and discuss business opportunities. We are eager to work closely with our clients to build a brighter future together.
 

Q1: Are you the manufacturer?
A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.