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Our Spiral Classifier is extensively utilized in the sizing of pulp during the metal beneficiation process and is equally adept in the desliming and dewatering stages of ore washing operations. It frequently partners with ball mills to establish a closed circuit process. Its design boasts simplicity and reliability, ensuring ease of operation. By leveraging the distinct differences in solid particle size and specific gravity, and the resulting variation in settlement rates in liquids, it effectively separates fine ore particles, causing them to float as overflow, while coarse particles settle at the tank's bottom. This ingenious grading device employs a screw mechanism to mechanically classify materials by elevating the screw to discharge. It grades ground powder in the mill by filtering, then uses the spiral plate to feed coarse material back into the mill and discharges fine filtered material via the overflow pipe.
Dry Ball Mill Production Line With Classifier:
The Dry Ball Mill, distinct from its wet counterpart, is integral to construction and chemical industries for efficient powder making. As a cornerstone of industrial grinding plants, its role is pivotal in manufacturing operations.
Primarily featuring grid ball mills, dry-type mills allow for customization based on material size, selecting the appropriate length and diameter ratio. The end product's quality is precisely regulated using a separator. Inside the dry ball mill, a ventilating device enhances the mobility of input materials. Zoneding Machine's dry-type ball mills are extensively applied in processing materials such as limestone, granite, gypsum, phosphate rock, activated carbon, and cement. These mills operate with heightened stability and are easier to maintain.
Working Principle:
The operational magic of a spiral classifier lies in the strategic stratification of materials induced by the spiral blade's rotation. As materials are introduced into the classifier, the spiraling blades efficiently propel them upward. In this fascinating process, finer materials, with smaller particle sizes and heightened hydrodynamic resistance, ascend with the spiral blades and elegantly overflow from the classifier's pinnacle. Meanwhile, the heavier, coarser materials, boasting larger particle sizes and reduced hydrodynamic resistance, sink beneath the spiral blades to be discharged through a base opening, making their return journey to the grinding mill.
Advantages:
- Effective Classification: Meticulously separates fine materials, ensuring they meet the precise particle size specifications.
- High Processing Capacity: Exceptionally well-suited for expansive classification tasks, tackling large-scale operations with ease.
- Easy Operation: Intuitively designed for seamless control and hassle-free maintenance.
- Low Energy Consumption: Engineered to consume significantly less energy compared to alternative classification equipment.
Types:
Single Spiral Classifier: Outfitted with a solitary spiral blade, it excels in smaller-scale classification operations.Double Spiral Classifier: Featuring dual spiral blades, it's perfectly crafted for large-scale classification endeavors, delivering enhanced processing capacity and superior classification precision.
High Weir Spiral Classifier: Designed with an elevated weir plate to optimize material classification and overflow control.
Precautions:
Select the spiral classifier type that best aligns with your material properties and classification needs.
Regularly monitor and replace worn spiral blades to maintain peak performance.
Consistently clean the equipment to avert material blockages and ensure smooth operation.
Maintain stable classifier operations to achieve optimal classification results.
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1. Boasting a simple yet robust structure, the Spiral Classifier ensures reliable performance and ease of operation. 2. Its ingenious design allows for mechanical classification by leveraging the varied sedimentation speeds of solid particles in liquid, which differ based on size and specific gravity. 3. Expertly classifies the powdered materials from grinders, channeling coarse grains back to the grinder's inlet via a spiral chip, while elegantly discharging classified fine grains from the overflow surface. 4. Constructed with a firm base of channel steel and a durable body crafted from steel plates. 5. The spiral bearing's lower support features an engine-bearing structure celebrated for its excellent wear-resistance and long-lasting durability. 6. Equipped with a versatile lifting device that operates both electrically and manually.
The Spiral Classifier is ingeniously designed on the principle that solid particles vary in size and specific gravity, resulting in different settling speeds in liquid. Fine ore particles effortlessly float to the overflow, while coarse particles gracefully descend to the tank's bottom. Utilizing a screw mechanism, it elevates these particles to the top discharge, efficiently grading ground powder in the mill. The spiral plate precisely channels the coarse material back into the mill's feed port, seamlessly discharging the fine, filtered material from the overflow pipe.
| ype | Model | Specifi- cations | (mm) Spiral- dia | (r/min) Spiral Speed | Water | Dip (') | (t/d) Worker | Driving Motor | Lift Motor | Weight (kg) | ||||
Length (mm) | Width (mm) | Overfiow Traffic | Send Retur Quantity | Model | kW Power | Mode | kW) Power | |||||||
High Weir Single Screw | FLG-5 | φ500 | 500 | 8~15 | 4500 | 555 | 14°~18°30' | 32 | 143~261 | Y90L-6 | 1.1 | 1600 | ||
| FLG-7 | φ750 | 750 | 4~9.9 | 5500 | 830 | 14°~18°30' | 65 | 256~564 | Y132S-6 | 3 | 2900 | |||
| FLG-10 | φ1000 | 1000 | 1.6~7.6 | 6500 | 1112 | 14°~18° 30' | 85 | 473~1026 | Y132M-6 | 5.5 | 4400 | |||
| FLG-12 | φ1200 | 1200 | 5~7 | 6500 | 1372 | 14°~18°30' | 155 | 1170~1600 | Y132M-6 | 5.5 | Y90L-4 | 1.5 | 8800 | |
| FLG-15 | φ1500 | 1500 | 2~6 | 8265 | 1664 | 14°~18°30' | 235 | 1140~2740 | Y160M-6 | 7.5 | Y100L1-4 | 2.2 | 11680 | |
| FLG-20 | φ2000 | 2000 | 3.6~5.6 | 8400 | 2200 | 14°~18°30' | 400 | 3890~5940 | Y160L-4 | 15 | Y100L2-4 | 3 | 20450 | |
| FLG-24 | φ2400 | 2400 | 3.6 | 9130 | 2600 | 14°~18° 30' | 580 | 6800 | Y180M-4 | 18.5 | Y100L2-4 | 3 | 25650 | |
| FLG-30 | φ3000 | 3000 | 3.2 | 12500 | 3200 | 14°~18°30' | 890 | 11650 | Y225M-6 | 30 | Y112M-4 | 4 | 37000 | |
High Weir Double Screw | 2FLG-12 | φ1200 | 1200 | 6 | 6500 | 2600 | 14°~18°30' | 310 | 2340~3200 | Y132M-6 | 5.5×2 | Y90L-4 | 1.5×2 | 15840 |
| 2FLG-15 | φ1500 | 1500 | 2.5,4,6 | 8250 | 3200 | 14°~18°30' | 470 | 2280~5480 | Y160M-6 | 7.5×2 | Y100L-4 | 2.2×2 | 22100 | |
| 2FLG-20 | φ2000 | 2000 | 3.6,5.5 | 8400 | 4280 | 14°~18°30' | 800 | 7780~11880 | Y160L-6/4 | 11×2 15×2 | Y100L2-4 | 3×2 | 36400 | |
| 2FLG-24 | φ2400 | 2400 | 3.67 | 9130 | 5100 | 14°~18°30' | 1160 | 13600 | Y180M-4 | 8.5×2 | Y100L2-4 | 3×2 | 45874 | |
| 2FLG-30 | φ3000 | 3000 | 3.2 | 12500 | 6300 | 14°~18° 30' | 1785 | 23300 | Y200L-6 | 22×2 | Y112M-4 | 4×2 | 73030 | |
Typically, before delivery, our machines are carefully disassembled and meticulously packed using the most appropriate and secure methods. Our versatile packing options include nude packing for straightforward handling, bundle packing for efficiency, and grass rope packing for added care. We also offer water-proof packing to protect against moisture, as well as robust wooden pallets, sturdy wooden boxes, or durable carton boxes to ensure your product arrives in pristine condition.
Best Service: Revel in our unmatched after-sales service and consultation. We pride ourselves on a stellar, customer-centric approach, setting us apart from others. Our dedicated team is always ready to assist you via our sales hotline, email, Skype, or MSN. Be assured, we respond promptly to emails within an impressive 30-minute window.
Our highly skilled technicians are armed with the latest, cutting-edge technological diagnostic tools to troubleshoot and fine-tune your equipment, ensuring optimal performance while minimizing downtime.
We also boast extensive capabilities to fulfill all your consumable, electrical, and mechanical spare part requirements, ensuring you are always equipped and ready.
Pre-Sales Service
• Deliver comprehensive details about the entire production procedure, leaving no question unanswered.
• Assign experienced engineers to oversee installation and ensure seamless testing.
Sales Service
• Tailored solution designs to meet your unique requirements and specifications.
• Detailed product renderings and precise steel structure drawings to visualize your plans.
• Showcase our successful project examples and offer enlightening visits to our state-of-the-art production and R&D base.
After-Sales Service
• One-year quality warranty complemented by lifelong maintenance support.
• Enjoy free guarantee repairs (including labor and materials): Benefit from complimentary repair services during the warranty period, with reasonable charges for spare parts and maintenance post-warranty. Rest assured, we remain accountable for any defects inherent in our products.
• Swift response time: Upon receiving your notification, our team is committed to providing 24-hour after-sales technical support, ensuring your needs are promptly addressed.
Q: How to get the free solution and quotation?
A: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.
Q: Are you manufacture or trading company?
A: We are factory, established in 2009.
Q:How long is the delivery time of your product?
A:The delivery time is within 30 working days.
Q:What is the payment term?
A:The payment term is T/T.
Q:How long is the product warranty period?
A:Our warranty period is 1 year, excluding wearing parts.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
