Audited Supplier
Aluminum Rod Continuous Casting Rolling Machine Production Line For Aluminum Ingot And Waste Aluminum
Introduction
I. Equipment use and performance
The equipment adopts continuous casting and rolling process φ 15, φ 12, φ 9.5mm conductive aluminum rods of three specifications, including φ 15mm production adopts 11 racks, φ 12mm production adopts 13 racks, and φ 9.5mm production adopts 15 racks.
II. Production process
The qualified aluminum liquid is injected into the horizontal casting continuous caster through the launder and continuously cast to 2340mm² trapezoidal ingots. After traction, it is sheared with rolling shears to remove the waste ingots that do not meet the requirements of rolling. After entering the continuous rolling mill through the feeder for rolling, the rods are pulled out. After entering the oil-free draft tube and the rod winding device, the aluminum rods fall into the double basket rod take-up machine to form a plum blossom winding coil.
Technical Parameters
1. Furnace group
| No. | Equipment Name | Component | Specification | Quantity (set) | Remark |
1 |
Melting furnace | Vertical fast energy saving aluminum melting furnace | 5T/h | 1 | / |
| Hot blast furnace liner for vertical furnace | φ1300×1500 | 1 | / | ||
| Vertical four guide rail tipping bucket feeder | 1.25T | 1 | / | ||
| Design and construction of furnace top steel structure operation platform | 25m2 | 1 | Materials: provided by the customer | ||
| Automatic combustion system of smelting furnace | 1.6 million kcal | 2 | / | ||
2 |
Holding furnace | Circular holding furnace | 8T | 2 | / |
| Air preheater for holding furnace | 1 million kcal | 2 | / | ||
| Automatic combustion system of holding furnace | 1 million kcal | 2 | / | ||
| Pouring launder | Melting insulation casting | 1 | / | ||
| Magnetic window at the bottom of holding furnace | Optional | 2 | If the aluminum alloy rod is to be produced in the future, it is recommended to configure it, because there is no way to change or increase it in the later stage. Only when the magnetic window is configured can the magnetic stirrer work. | ||
3 |
Smoke exhaust | Main smoke exhaust of Furnace Group | φ640 | 1 | The smoke pipe and hood are provided by the customer and designed by the manufacturer |
| 4 | Filter box | Ceramic filter box | 500*500 | 1 | / |
2. Aluminum rod continuous casting and rolling production line
| NO. | Name | Specifications | Quantity (set) |
| A | JX1600/9.5(12,15)-255/15(13,11) Aluminum rod continuous casting and rolling production line | 1 | |
1 |
New rocker type 4-wheel casting machine with horizontal casting
| Crystallization wheel: φ 1600 mm CuZrCr chromium zirconium copper material |
1 |
| Casting sectional area: 2340 mm² | |||
| Casting machine motor: 5.5KW 1450r/min AC | |||
| Cooling water circuit: 12 paths | |||
| Steel belt drying device | |||
| Italian swallow tail sliding ingot lifting device, front approach bridge, oil coating device | |||
| Steel belt tensioning, pressing and wiping device | |||
| Upper and lower chutes and horizontal casting system | |||
| 2 | Front traction and rolling shear
| Front traction motor: 5.5kw 1 set Rolling shear motor: 15kw 1 set | 1 |
| 3 | Ingot passing device
| / | 1 |
4 |
15 stand rolling mill
| Including: gear box, box base, 15 pass rack and rack base plate, main motor 315KW 600r / min DC motor and encoder, main motor coupling, lotion tube, etc. Mill housing (optional) |
1 |
5 |
Rolling mill gear oil lubrication system
| Gear oil pump 5.5kw 960rpm 2 sets (1 for standby and 1 for use) |
1 |
| Two filters GLQ-80 (one for standby and one for use) | |||
| Oil tank 3m3 (1 piece) | |||
6 |
Lotion lubrication system of rolling mill
| Two lotion pumps 22KW (one for standby and one for use) |
1 |
| One heat exchanger (80m2) | |||
| Filter: GLQ-100 2 sets (1 for use and 1 for standby) | |||
7 |
Oil free take-up channel, stairs and supports, double frame drop coiler | (1) Winding reduction motor: 4 kW 1450r / min AC (2) Basket motor: 2.2kw 1430r / min (AC) (3) Trolley moving motor: 2.2kw 48r / min (AC) |
1 |
8 | Electric control system | Including DC speed regulating device, AC frequency converter, man-machine interface and PLC, control cabinet and operation console. The main electrical components are Siemens brand, and the low-voltage electrical components < 50A are Chint and Sch neider. | 1 |
WIREMAC MACHINERY EQPT. CO., LTD. is located in Humen,Dongguan, a famous historic town in China.It is wire and cable equipment manufacturer integreating R&D, processing, assembly, commissioning and after-sales.
The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing industry research, production of a variety of high-speed micro-drawing machine.Small drawing machine, small drawing continuous annealing machine, medium and small drawing machine, medium and small continuous annealing machine, medium drawing continuous annealing machine, large drawing machine, large drawing continuous annealing machine, wire drawing machine, annealing tin plating machine and other products.The company upholds the spirit of "honesty-base, quality-based" enterprise, we will continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the "high-quality and efficient" business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory Marketing and service.
CONSULTING SERVICE
A team of experienced engineers are ready to advise you personally.
Your benefits at a glance: Problems can be solved quickly over the phone and internet in direct contact with the correct employee for the issue at hand.
SPARE PARTS SERVICE
The strengths of our skilled employees include expert advice, offering spare parts specific to your requirements and short delivery times.
Your benefits at a glance: Increased processing times for your machines thanks to the prompt delivery of spare parts.You receive original parts that are specially optimized for your machines.
MAINTENANCE SERVICE
HMP carries out regular maintenance as part of its service agreements.
Your benefits at a glance: Expert maintenance of your machines is key to increasing machine availability and product quality.
INSPECTION SERVICE
We carry out preventive maintenance on your machines.
Your benefits at a glance: Potential faults are recognized at an early stage, giving us time to carry out preventive maintenance work.This helps avoid unscheduled downtime and costs.
TRAINING SERVICE
We can organize individual training courses for you at your factory or at our premises.
Your benefits at a glance: Well-trained staff ensure increased machine utilization and improved product quality. Employees get to meet their contact partners at HMP personally.
AFTER SALES SERVICE
1) 24 hours service on Internet and Telephone, free instructions and problem solving
2) Free training to make sure a master of the operating of line for the person who come to our factory
3) User-friendly English manual or operating video for machine using and maintaining
4) On-the-spot training, installation and repairing can be meet if required.
(If so, the buyer should afford the visa and air ticket and allowance 100USD/DAY Salary)
1. All the electrical elements, Circuit breaker protection and AC contactors are world famous brand.
2. International CE standard high flexibility, high shielding cables.
3. Warranty time:1 year
4. Quotation Valid: 90 days
5. Payment terms: 30% as deposit, 70% balance made before shipment
6. Delivery time: 30 days upon receipt of 30% deposit by T/T
1.Only 35 minutes from Guangzhou city to Dongguan city by high speed train.
2.Just 40 minutes from Shenzhen city to Dongguan city by high speed train.
3.Total 1.5 hours by car from Guangzhou airport to our factory .
4.Only 1 hour by car from Shenzhen airport to our factory.
1. Q: Are you manufacturer or trading company?
A: We are manufacture and trading company.
A: The pipe diameter and thickness range which you need or the profile drawings, material information, your special requirements.
3. Q: What is the MOQ?
A: One set
4. Q: Do you provide installing and debugging overseas?
A: Overseas machine install and worker training services are optional.
5. Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.
6. Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control complies with ISO 9001.Every machine has to past testing running before it's packed for shipment.
7. Q: How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference
2) We welcome you visit us and test machine by yourself in our factory.
8. Q: What about our after-sale service?
A: We provide technical support on line as well as overseas services by skillful technicians.
9. Q: What should I do if I just start a new business?
A: Contact us immediately, we provide free consultant pre-sales service. Also we can help you to solve the material(steel coil)purchase, worker train, international market price.
10. Q: Can I visit you factory to check machines on-site? What Should I bring when I visit your factory?
A: We are manufacturer, and we welcome customers to visit our factory. For special product design and develop, we request you bring a piece of testing material, you can test on our machines on-site.
