Audited Supplier
AS5100
ISO
New
Continuous
Vertical
Paper Machinery, Packing Machinery, Ship, Elevator, Stage Machinery, Chemical Machinery, Construction Machinery, Metallurgical Machinery
Pneumatic
Punching Machine,Punching Machine
Eccentric Presses, Knuckle Joint Presses
Deep Drawing Press Machines, Mechanical Shears
Punching Machine, Die Cutting Machine, Cutting
Rotary Joint
End-Face Air Intake Cover
770kg
700rpm
TND
Wooden Case
AS5100
Jinan China
8483600090
Product Description
Comprehensive Guide for the Dry Multi-Disc Pneumatic Clutch Brake, Tailored for Punch Press Applications
1. Product Overview
Introducing our high-performance dry multi-disc pneumatic clutch brake, engineered for high-tonnage punch presses, die-cutting machinery, cold heading machines, and a wide range of forging equipment. This innovative solution delivers exceptional clutch and braking torque while overcoming spatial limitations. Utilizing advanced asbestos-free friction materials, it features pneumatic control for swift engagement/disengagement and precise braking operations. Fully compatible with renowned forging equipment brands like Yangli, Yangduan, and Shanghai Erduan, the AS series offers versatile installation configurations such as single clutch with dual brakes, dual clutches with a single brake, and dual clutches with dual brakes. Reach out to our expert team for tailored selection and advice to perfectly match your equipment specifications.
AS0250 Multi-Disc Pneumatic Clutch Brake
Outer Diameter: 950 mm
Weight: 770kg
Maximum Speed: 700 rpm
Single Disc Maximum Clutch Torque: 38500 N·m
Single Disc Maximum Braking Torque: 32700 N·m
2. Structure and Working Principle
1. Core Components
- Key components include the clutch body, piston, brake spring, friction plates, along with clutch and brake ear plates.
- Reliable transmission: Affixes to the spindle through a flat key, with torque transferred via friction disc sets.
2. Working Principle
- Engaging the clutch: Compressed air enters the cylinder via the axial bore, driving the piston to compress the brake spring, thereby engaging the friction plates to transmit power seamlessly.
- Braking mechanism: Upon air supply cessation, the spring mechanism resets, urging the piston to reverse, pressing the friction plates against the brake disc for efficient and rapid stopping.
3. Technical Features
1. High Efficiency & Reliability
- Designed with a compact form factor for hassle-free installation, ideal for high-speed and high-frequency operations.
- Friction plates crafted from advanced phenolic resin and inorganic fiber composites, ensuring superior heat resistance (≤350°C), consistent frictional stability, silent operation, and prevention of damage to counterpart discs.
2. Safety & Environmental Compliance
- Asbestos-free friction materials align with stringent environmental standards.
3. Easy Maintenance
- Friction plates are replaceable without dismantling the clutch body, facilitating convenient online maintenance.
4. High Adaptability
- Custom clutch ear plates accommodate a wide array of installation needs, enhancing compatibility.
4. Technical Specifications
Parameter Specification
Working air pressure 5.5~6.0 kg/cm²
Friction plate lifespan ≥500,000 cycles (subject to usage conditions)
Operating temperature 20ºC ~ +150ºC
Response time ≤0.02 seconds (clutch/brake)
Spindle tolerance Bore tolerance H7, spindle surface roughness Ra1.6
5.Installation and Commissioning
1. Installation Steps
1. Spindle adaptation: Ensure that the spindle's geometric tolerance and surface finish align with industry standards (refer to national standards for precise guidelines).
2. Component assembly:
- Begin by installing the clutch/brake plate pins and the accompanying locking plates, ensuring a firm setup, then proceed with the main body of the installation.
- Enhance the system's efficiency by adding a robust sealing cover designed for the axial air intake, ensuring optimal performance.
3. Flexibility Test:
- Prior to supplying air, manually rotate the clutch plate to ascertain smooth, unhindered movement.
2. Commissioning Guidelines
- Confirm that air pressure remains stable at (≥5.5 kg/cm²) before activating the system to ensure reliable operation.
- Conduct comprehensive no-load tests to accurately assess clutch/brake response times during initial operation, ensuring readiness.
6. Maintenance and Troubleshooting
1. Routine Maintenance
- Engage in regular cleaning of friction plates to eradicate oil contamination, thus maintaining optimal friction levels.
- Perform a thorough inspection of spring tension and seal conditions on a quarterly basis to ensure system integrity.
2. Friction Plate Replacement
- Clutch plates: Effortlessly replace by removing screws, ensuring the operation is conducted without air supply for safety.
- Brake plates: Release brake ear plates by supplying air, facilitating an easy and efficient replacement process.
3. Common Faults and Solutions
Fault Possible Cause Solution
Clutch fails to engage Low air pressure/solenoid valve failure Increase pressure or replace the valve to restore functionality.
Poor engagement Worn/contaminated friction plates Replace plates or execute a thorough cleaning to enhance engagement.
Braking delay Spring fatigue/air leakage Replace the spring or repair the air circuit to rectify the delay.
7. Safety Precautions
1. Pre-maintenance Actions
- Ensure a safe working environment by disconnecting power and air supply, and depressurizing the system before commencing maintenance.
- Carefully position the slider at the lower dead center to eliminate the risk of accidental movement during maintenance.
2. Disassembly Rules
- Safeguard against injury by controlling the release of brake spring force during disassembly.
- Promptly replace any damaged parts; repairs are strictly prohibited to maintain system integrity and safety.
Shandong Tenord Machinery Equipment Co., Ltd. Global Supplier of Pneumatic Solutions About Us Shandong Tenord Machinery Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, production, and sales of pneumatic equipment. Headquartered in Shandong Province, a major industrial hub in China, we are committed to delivering efficient, reliable, and innovative pneumatic solutions to global industrial markets. Guided by our mission of "Innovation Drives Progress, Quality Defines Excellence, " we have established ourselves as a leading brand in the pneumatic technology sector. ---Core Products & Solutions We offer a comprehensive product portfolio designed for diverse industrial applications, including: - Pneumatic Clutches & Brakes: High-performance solutions for precision control in heavy-duty environments. - Pneumatic Couplings & Fittings: Durable, leak-proof connectors for seamless pneumatic system integration. - Pneumatic Valves: Intelligent flow control valves with high pressure/frequency adaptability. With over 100 standardized models across dozens of product categories, our modular designs cater to customized demands in industries such as metallurgy, mining, chemical processing, automotive manufacturing, and construction machinery. ---Technology & Quality Assurance - R&D Excellence: Our R&D center, staffed by global pneumatic experts, integrates advanced facilities including CNC precision machining centers, 3D dynamic simulation labs, and automated testing lines. - Certified Quality: ISO 9001-certified manufacturing processes, CE and RoHS compliance, and aerospace-grade materials (e. g., aluminum alloys, composite polymers) ensure 30% longer lifespan than industry benchmarks. - Innovation Leadership: 17 national patents, including our proprietary Intelligent Pneumatic Clutch-Brake System, recognized for its energy efficiency and international technological parity. ---Global Presence & Service - Production Capacity: Dual manufacturing bases in Jinan and Qingdao support an annual output of 12 million units, ensuring scalable and timely delivery. - Worldwide Network: Products exported to 20+ countries/regions across Southeast Asia, the Middle East, and Europe, backed by a robust sales and service network in 30 Chinese provinces. - Customer-Centric Support: 24/7 technical assistance, lifecycle services (consultation, installation, maintenance), and a 98%+ client satisfaction rate over five consecutive years. ---Sustainability & Vision - Green Manufacturing: 40% reduced energy consumption and zero industrial wastewater discharge through process innovation. - Industry Collaboration: Partnered with prestigious universities and research institutes to co-develop 3 industry standards and IoT-enabled smart pneumatic management systems. - Future Focus: Driving Industry 4.0 integration with digitalized pneumatic solutions, aligning with global trends in automation and eco-friendly technology. ---Vision To be a world-class provider of intelligent, sustainable pneumatic technologies, empowering industries worldwide with cutting-edge innovation and unmatched reliability. Contact Us Explore how Tenord can optimize your operations: Address: Industrial Zone, Shandong Province, China ---Key Highlights for International Clients CE/RoHS/ISO Certified Customized Solutions Fast Global Delivery OEM/ODM Supported --- *Precision in Motion, Trust in Quality*
