Audited Supplier
ASY-200E
CE
NEW
Windows2000
Engineers Available to Service Machinery Overseas
USB2.0
Stickers, Film, Paper, Plastic
Combined Gravure Press
Flexible Packaging Gravure Printing Machine
Web Gravure Printing Machine
Automatic
Double Faced Multi Colors
Rotary Type Printing Machine
7 Colors
147 Kw (21 Kw X 7)
3 Inch
3~100kgf
Newsun
Container
Ruian
8443170090
Product Description
Automatic Computerized Register Film Rotogravure Printing Machine Used for Printed Matters
Usage characteristic
This machine is suitable for continuous multi-color printing on rolling materials in good printing performance such as BOPP, CPP, PET, PVC shrink film, Nylon, PE, Paper and other similar film materials broadly applied for all types of super-quality printed matters.
Printing material
| OPP | 15-60um | PVC | 25-65um |
| BOPP | 15-60um | Nylon fiilm | 15-50um |
| CPP | 15-60um | PE | 30-100um |
| PET | 12-60um | Paper | 30-80 gsm |
Main Technical parameter
| Printing color number | 7 colors |
| Max. width of printing cylinder mounting | 1300 mm |
| Guide roller width | 1250 mm |
| Max. effective printing width | 1200 mm |
| Machine inner body width | 1600 mm |
| Max mechanical speed | 220m/min |
| Max printing speed | 200m/min |
| Horizontal ARC accuracy | ±0.1mm |
| Printing cylinder diameter | Φ120mm-Φ350 mm |
| Max Unwinder Diameter | Φ800mm(outside type ) |
| Max Rewinder Diameter | Φ800mm(outside type ) |
| Diameter of paper core | 3 inch |
| Tension range | 3~100kgf |
| Tension control accuracy | ±0.5kgf |
| Impression roller pressure | 450kgf |
| Doctor blade transverse move range | ±5mm |
| Length of hot air oven | 1550 mm |
| Hot air blower | 2.2 kw |
| Length of cooling air oven | 300 mm |
| Cooling air blower | 550 w |
| Max. temperature of drying | 80ºC(Room temperature 20ºC) |
| Accuracy of temperature control | ±2ºC |
| Max. oven wind speed | 30m/s |
| Max air flow | 3200m3/h |
| Hot air return utilization rate | 0~50% |
| Heating power | 147 kw (21 kw x 7) |
| Total electric power consumption | About 209 kw |
| Current electric power consumption | About 147 kw |
| Power supply | 3 phase X 380V X 50HZ, with grounding and neutral |
| Air consumption | 0.8m3/h |
| Weight | About 27000 kg |
| Overall dimensions | 16300(L)×4200(W)×3200(H) mm |
| Machine color | Red-white (other colors as required) |
Feature
2.Inside rotation type double station turret structure.
3.Computerized horizontal ARC system with video inspection from KESAI company.
4.Fully automatic tension controller by PLC program from Siemens.
5.Pre-registration system to ensure easy registration, decrease material waste when machine begins.
6.Shaft-less pneumatic printing cylinder loading.
7.Pneumatic back pressure moving doctor blade, three side adjusting and double air cylinder pressure.
8.Sealed type oven, outside drying system, hot-air circulation system, auto constant temperature control system.
9.High-accuracy gear transmission box, adopting patented technique.
10.Heavy duty wallboard 60mm.
Specification
1.Unwinding
1.Inside rotation type double station turret structure, achieve auto splicing.
2.Double arm electric flip.
3.Two unwinding shafts are controlled by two siemens frequency motor.
4.Low Friction cylinder and dancing roller tension detection system.
5.The cut in the form of straight cutting knife cut. Splice three cylinder control.
6.Pre-roll drive system to ensure that the new material is automatically synchronized with the host speed, high-speed non-stop automatic slicing and auto splicing.
7.Automatic closed loop tension controlled by PLC program from Siemens
8.Reel with air shaft support and mounted on the rolling bearing and move flexible.
9.Parameter with configuration
1.Inside rotation type double station turret structure, achieve auto splicing.
2.Double arm electric flip.
3.Two unwinding shafts are controlled by two siemens frequency motor.
4.Low Friction cylinder and dancing roller tension detection system.
5.The cut in the form of straight cutting knife cut. Splice three cylinder control.
6.Pre-roll drive system to ensure that the new material is automatically synchronized with the host speed, high-speed non-stop automatic slicing and auto splicing.
7.Automatic closed loop tension controlled by PLC program from Siemens
8.Reel with air shaft support and mounted on the rolling bearing and move flexible.
9.Parameter with configuration
| Unwind motor | 5.5 kw | 2 pcs | SIEMENS, GERMANY |
| Unwind frequency inverter | 5.5 kw | 2 pcs | YASKAWA,JAPAN |
| Low Friction cylinder | 1 pc | FUJIKURA,JAPAN | |
| Precision pressure regulator | 1 pc | FUJIKURA,JAPAN | |
| Max width of unwind | 1200 mm | ||
| Max diameter of unwind | Φ600 mm | ||
| Reel horizontal adjustment | ±20mm | ||
| Tension control range | 3~100 kgf | ±0.5kgf | |
| Main bearing | NSK, JAPAN | ||
| Pneumatic components | AIRTAC,TAIWAN | ||
| Mainly low-voltage electrical | CHINT |
2.In-feed unit
1).Double roll to roll-in type and couple hardness with softness.
2).Traction rubber roller controlled by cylinder.3).Traction roller is drived by single Siemens frequency motor.
4).Low friction cylinders and dancing roller tension detection system.
5).Automatic tension control by PLC program from Siemens.
6).Parameter with configuration
| In-feed motor | 4 kw | 1 pc | SIEMENS,GERMANY |
| In-feed frequency inverter | 4 kw | 1 pc | YASKAWA,JAPAN |
| Low Friction cylinder | 1 pc | FUJIKURA,JAPAN | |
| Precision pressure regulator | 1pc | FUJIKURA, JAPAN | |
| Main bearing | NSK, JAPAN | ||
| Pneumatic components | AIRTAC,TAIWAN | ||
| Mainly low-voltage electrical | CHINT | ||
| Steel roller | Φ130 | ||
| Rubber roller | Φ130mm | (A) 70°--75° | |
 | |||
| Tension setting range | 3~100kgf | ||
| Tension control precision | ±0.5kgf | ||
Mutual impression by steel and rubber roller to guarantee the stage tension;
Independent tension control for stable printing tension;
3.Printing unit
1. The main motor through the main shaft and elastic coupling and gearbox the power transmitted to each color, with a version of roller rotation. (patented technique)
2. Gearbox oil gear sealed invasion structure, clutch. (patented technique)
3. Printing cylinder is fixed by shaft-less pneumatic chuck, achieve printing cylinder changing high efficiency.
4. Manually adjust the lateral roller5. Impression roll is swing arm type movement, synergy with guide roller, ensure film min changed when impression roll raised or down.
6. Doctor blade is pneumatic controlled, driven by a separated motor, it can be three directions adjustment: ( left-right / up-down / forward/back)
7. Adopting aluminum alloy guide roll after anode oxidation processing and in balance.8. The ink circulation mode use pneumatic membrance pump.
9. Sealed oven, outside drying system, hot-air recycling circulation system, auto constant temperature control system.
10. Electric heating. natural gas, steam, as option.
11. Each color oven by centrifugal fan duct by waste discharge.
12. Electrostatic elimination brush for each printing station.
1. Structure: permutation and combination type, heavy duty wallboard thickness 70mm.2. Priting cylinder install method: shaftless pneumatic conic mounting.
2.1. Cylinder size: dia.80mm×350mm.
2.2 Print cylinder support method: pneumatic conic topping with transverse scales.
3. Impressive roller:
3.1 Impressive method: rocking rod type pneumatic impression and adjustable
pressure.
3.2. Cylinder sizes: dia. 63mm×150mm.
3.3. Impressive rubber roller's hardness: Shao's A 70- 75 degrees.
3.4. Impressive rubber roller's sizes: dia.130 mm.
4. Component list
| 1 | Printing station | 7 GROUP |
| 2 | Oil soak sealing transmission box | 7 PCS |
| 3 | Lateral manual adjusting device | 7 SET |
| 4 | Impressing device | 7 SET |
| Impressing pneumatic cylinder | 14 PCS | |
| 5 | Adjusting roller device | 7 SET |
| 6 | Impressing limiting device | 7 SET |
| 7 | Doctor blade assembly | 7 SET |
| Pneumatic cylinder | 14 PCS | |
| 8 | Color-con | 6 PCS |
| Ball screw | 6 SET | |
| 9 | Ink feed device | 7 SET |
| Ink tray | 7 PCS | |
| Pneumatically membrance pump | 7 PCS | |
| 10 | Electric cabinet and system | 1 SET |
5. Doctor blade structure: Strong pneumatic doctor blade with 3-axis3-directional adjustment.
5.1. Doctor blade to-and-fro quantity:+/-5 mm
5.2. Doctor blade method: Independent motor movement with speed regulation.
5.3. Impression method: pneumatic. Double cylinders of dia.50×25.Pressure adjustable.
6. Ink basin6.1 Ink basin type: direct printing cylinder by rubber rolling immerge basin.
6.2 Ink basin vertical lift: manual hand wheel.
6.3 Ink basin component: stainless steel plate.
7. Ink supply method: pneumatic membrance pump for circulation ink.
8. Drying chamber outlet's cooling method: big angle wrapping water cooling
roller (overall type).
9. Guide roller dynamic balance experiment).
9.1 Component: top quality aluminum alloy.
9.2 Roller surface hardness: not less than HV 300.
10. Drying unit:
10.1 Monolithic racks, independent drying structure.
10.2 Pneumatic door-type opened and closed oven is easy to path film. Cylinder 50 x 30010.3 Single group automatic constant temperature control.
10.4 Electrical heating.
10.5 In-let air blowing adjustment.
10.6 Centralized waste air exhaust channel.
10.7 Drying method : far infrared power heating tube for hot air drying.
10.8 Drying system circulation: 2nd air feedback hot air circulation.
Cooling oven
Component list| 1 | Drying station | 7 PCS |
| 2 | Heating oven | 7 PCS |
| 3 | Dryer temperature | 80ºC |
| 4 | Material length in oven | 1550 MM |
| 5 | Heating power | 7 GROUP |
| 6 | Air blower | 7 PCS |
| 7 | Plastic air duct | 14 PCS |
| 8 | Temperature controller | 7 SET |
| Main driven motor | 11 kw | 1 pc | SIEMENS,GERMANY |
| Main frequency inverter | 11 kw | 1 pc | YASKAWA,JAPAN |
| Electric heating power | 21 kw x 7 | ||
| Man-computer interface | WEINVIEW,TAIWAN | ||
| PLC | SIEMENS,GERMANY | ||
| Main bearing | NSK, JAPAN | ||
| Pneumatic components | AIRTAC,TAIWAN | ||
| Mainly low-voltage electrical | CHINT | ||
| Diameter of printing cylinder | Φ120-Φ350mm | ||
| Dia. of impression roller | Φ130mm | (A) 70°-75° | |
| Max. Impression pressure | 450kgf | ||
| Doctor movement | ±5mm | ||
| Doctor blade pressure | 10~100kgf |
4.Out-feed unit
1) Double roll to roll-in type and couple hardness with softness.
2) Traction rubber roller controlled by cylinder.3) Traction roller is drived by a Siemens frequency motor.
4) Low friction cylinder and dancing roller tension detection system
5) Automatic tension control by PLC program from Siemens.
Parameter with configuration
| Out-feed motor | 4 kw | 1 pc | SIEMENS |
| Out-feed frequency inverter | 4 kw | 1 pc | YASKAWA,JAPAN |
| Low Friction cylinder | 1 pc | FUJIKURA,JAPAN | |
| Precision pressure regulator | 1pc | FUJIKURA, JAPAN | |
| Main bearing | NSK, JAPAN | ||
| Pneumatic components | AIRTAC,TAIWAN | ||
| Mainly low-voltage electrical | CHINT | ||
| Steel roller | Φ130 | ||
| Rubber roller | Φ130mm | (A) 70°--75° | |
 | |||
| Tension setting range | 3~100kgf | ||
| Tension control precision | ±0.5kgf | ||
Feature
1) Mutual impression by steel and rubber roller to guarantee the stage tension;
2) Independent tension control for stable printing tension.
1) Mutual impression by steel and rubber roller to guarantee the stage tension;
2) Independent tension control for stable printing tension.
1) Inside rotation type double station turret structure, achieve auto splicing
2) Double arm electric flip.3) Two rewinding shafts are controlled by two siemens frequency motor.
4) Low Friction cylinder and dancing roller tension detection system.
5) The cut in the form of straight cutting knife cut. Splice three cylinder control.
6) Pre-roll drive system to ensure that the new material is automatically synchronized with the host speed, high-speed non-stop automatic slicing and auto splicing.7) Automatic closed loop tension controlled by PLC program from Siemens
8) Reel with air shaft support and mounted on the rolling bearing and move flexible.
Parameter with configuration
| Rewind motor | 5.5 kw | 2 pcs | SIEMENS |
| Rewind frequency inverter | 5.5 kw | 2 pcs | YASKAWA,JAPAN |
| Low Friction cylinder | 1 pc | FUJIKURA,JAPAN | |
| Precision pressure regulator | 1 pc | FUJIKURA,JAPAN | |
| Max width of rewind | 1200 mm | ||
| Max diameter of rewind | Φ600 mm | ||
| Reel horizontal adjustment | ±20mm | ||
| Tension control range | 3~100 kgf | ±0.5kgf | |
| Main bearing | NSK, JAPAN | ||
| Pneumatic components | AIRTAC,TAIWAN | ||
| Mainly low-voltage electrical | CHINT |
6.Touch screen
7.Auto Register Color systemST2000E+ COLOR REGISTER CONTROL SYSTEM WITH VIDEO INSPECTION Function: Horizontal control Auto-address Revers control(depend on machine) Second printing control-best for some special jobs Jobs save &load Speed display and Chinese&English language Error value display-very easy to know how much difference about register Hard ware Industrial PC Control unit with single computer and high special integration IC inside ,response and calculating very quickly than other products. Optical sensor, very strong detection for color mark, especially for very light color, Fast response speed, reduce wastage when increase speed Optical encoder, very high precision pulse output CAN BUS CABLE ,very strong expanding ability, currently error display, error correction and error affirm Technology parameter:
|
ST2000E+ COLOR REGISTER CONTROL SYSTEM WITH VIDEO INSPECTION
★ Technology Information of camera
Single CCD camera
Image pixel: 1,200,000.00
Max inspection: 75×100mm
★System function
Multi-display mode: full screen or half screen
Image capture mode: automatically and manually
System has self-study ability
Width parameter setting range ,suitable for more type press machine using
★Capability.
Available printing speed: 500m/m
Working temperature:0-40ºC
Video camera moving speed: 37mm/s
9.Electrical control box
Seven motor tension control system
10.Free Spare Parts| No. | Title | Spec & Code | Unit | Amount |
| 1 | High levels of whole rack pad | Set | 1 | |
| 2 | Toolbox | Set | 1 | |
| 3 | Rubber pressure roller | 1200mm,1000mm | Pcs | 14 |
| 4 | Ink basin (tray) | 1200mm,1000mm | Pcs | 14 |
| 5 | Pneumatic membrance pumps | Set | 7 | |
| 6 | Scraper blade | Roll | 1 | |
| 7 | Air Compressor | 0.8m3 | Set | 1 |
| 8 | Cylinder adapter | Ф70mm Ф100mm | Sets | 2 |
| 9 | Static brush | pcs | 9 | |
| 10 | Big meter display | set | 1 |
Pre-sales issues01. How to get in touch with us?
Call us directly
Direct to the company: National Road 104, Songqiao Industrial Zone, Wanquan Town, Pingyang County, Zhejiang Province, China
Direct to the company: National Road 104, Songqiao Industrial Zone, Wanquan Town, Pingyang County, Zhejiang Province, China
02. How to answer technical guidance?
For some customers who need non-standard equipment, we will communicate with the company's relevant technical personnel according to the customer's specific requirements, taking into account the technical feasibility and production costs, and give customers solutions.
03. How to recommend products?
We have nearly 14 products in four series. We can also provide non-standard equipment production and new product development services according to customer requirements. According to the customer's requirements to be produced, the purpose of the product to be purchased, the environment, the purchase volume and other related conditions, we will recommend several cost-effective products for the customer to choose.
04. How to make a quotation?
Based on our company's research and development costs, production costs and customer purchases, we conduct calculations to determine the price of the product.
Problems in sale
01. About payment
After signing the contract, 30% of the total payment will be paid in advance, and the factory will accept the payment and pay the full amount of the machine for delivery.
02. About delivery time
About 45 working days after receiving the deposit (non-standard machine), the factory will re-decide whether to change the delivery date when the order is confirmed. The standard machine is generally within 30 working days after receiving the deposit
03. Order tracking
After the customer places an order, our company will send professional personnel to track the order and regularly report the production progress to the customer. Customers can check the order status on the official website (delivery query).
04. Product testing
During the production process, our company will adopt strict inspection process to ensure product quality. Through internal inspection, we ensure that the components produced by our company meet the technical requirements; through external inspection, we ensure that the components produced by our company are not subject to quality problems; and then pass the whole machine inspection to ensure that the mechanical equipment meets the technical production requirements .
05. Product packaging
Before the product is shipped, it will be packed in a strict vacuum plus bottom tray (wooden tray or steel tray)
06. Product Transportation
Products are generally shipped from Ningbo Port, China to the destination port by sea.
After sales question
01. Shelf life/warranty period of the product
The product warranty period is generally one year, and our company provides lifetime maintenance services. If the machine has quality problems, our company will help the customer to solve it through the following ways: a. Send spare parts to the customer. b. Remotely assist customers in maintenance. c. Notify our agent company to send personnel to the customer's factory for maintenance. d. Our company directly dispatches relevant personnel to the customer's factory for maintenance.
02. About transportation damage
In the process of product transportation, if product damage occurs, it is determined that our product packaging and reinforcement work is not in place, and our company will bear the corresponding losses.
03. About machine maintenance
We will contact customers on a regular basis on how to maintain and maintain the machine. For domestic customers, we will have a master to provide on-site service.
04. Problems during use
If there is any problem in the process of using the product, the customer can directly call or send an email to our after-sales department (24-hour hotline). The personnel of our department will respond immediately and make a decision on the response measures within 24 hours.
