Audited Supplier
Our die casting products are crafted with precision and expertise, utilizing advanced aluminum and zinc die casting technologies. We specialize in producing custom die-cast components tailored to meet the specific needs of various industries, including automotive, electronics, and machinery.
Key Features:
- High precision and tight tolerances
- Durable and lightweight materials
- Superior surface finish with customizable options
- Cost-effective for large production runs
- Corrosion-resistant and heat-tolerant
Automotive, electronics, home appliances, telecommunications, and industrial machinery.
MOQ: Flexible, with recommendations based on project specifications.
| Brand | Jiaen |
| Our products | Auto spare parts,High-speed Train spare parts,Wind power accessories,communications and security equipment spare parts,Fire Accessories etc, such as Sheet plate series, Cabinet Series,Die casting series,CNCmachining series, Forging Series,Injection plastic series etc |
| Place of Origin | Qingdao China (Mainland) |
| Size | OEM Standard Size |
| Color | Matte or gloss or according to clent's requirement |
| Process | Die casting Cnc maching |
| Product Certification | ISO9001,IAFT16949,EN15085,ISO14001,ISO 45001 |
| Available Materials | AL:5052/5754/5082/5083/6061/6063/6082.... ZL101/ZL102/ADC12... Carbon Steel: Q235B/Q345E/Q345D/SPCC/SECC/DX51D/DX53D... Stainless steel: 304/316/430/201... |
| Surface | Paint spraying,Power coating,Anodized,Polishing,Sandblasting,Electrophoresis,Passivation etc |
| Payment | T/T,L/C,Money Gram,Western Union |
| Delivery | Sample: 3~5 days for no mould items and 7~10 days for mould items Mass goods:15~20 working days |
We specialize in OEM manufacturing, providing you with high-quality, customized products that align perfectly with your project requirements.
Production process flows:1. Mold Design and Preparation
The process begins with designing a mold or die based on the product's specifications.
The mold is typically made from hardened steel and consists of two halves: the stationary (fixed) half and the moving (ejector) half.The mold is prepped and cleaned before each casting cycle to ensure smooth production.
2. Melting the Aluminum
Aluminum alloy ingots are melted in a furnace at temperatures around 660°C (1220°F). The molten aluminum is kept at a specific temperature to ensure fluidity and optimal casting properties.
3. Injection into the Mold
The molten aluminum is injected into the mold cavity under high pressure, typically ranging from 1,500 to 25,000 psi. This pressure ensures that the molten metal fills every detail of the mold quickly and efficiently.
There are two primary types of injection:
Hot chamber die casting (used less for aluminum due to high melting points)
Cold chamber die casting, where the molten aluminum is ladled into the injection chamber for each cycle.
4. Cooling
Once the molten aluminum fills the mold, it begins to cool and solidify rapidly. Cooling time depends on the part's thickness and the material used but typically takes a few seconds to a minute.
5. Ejection
After the part solidifies, the moving half of the mold opens, and ejector pins push the cast aluminum part out of the mold. This stage requires precision to avoid damaging the part.
6. Trimming
Excess material, such as flash (thin layer of metal that leaks between mold halves), and runners, is removed in the trimming process. Trimming is usually done manually or by using trimming presses.
7. Surface Treatment and Machining (if required)
Depending on the product's requirements, additional machining operations (such as drilling, milling, or tapping) might be performed to achieve the final shape and dimensions.
Surface treatments like polishing, powder coating, anodizing, or painting can be applied to improve corrosion resistance and surface aesthetics.
8. Quality Inspection
The finished parts are inspected for defects, such as porosity, cracks, or dimensional inaccuracies. Common inspection methods include X-ray analysis, dimensional checks, and surface finish evaluations.
9. Packaging and Shipping
Once quality standards are met, the parts are packed according to customer requirements and prepared for shipment.This streamlined process ensures that aluminum die casting is efficient and cost-effective, especially for large production runs of intricate parts.
At Jiaen MFG, we specialize in providing high-quality custom manufacturing solutions with a focus on precision metal and plastic processing. With years of expertise in the mechanical industry, we cater to a diverse range of sectors, offering services that include sheet metal fabrication, machining, casting, and injection molding.
Our commitment to excellence is reflected in every product we deliver. We understand the importance of quality, fast delivery, and flexibility, which is why we offer competitive pricing, low minimum order quantities (MOQ), and a customer-first approach. From initial design to final production, our dedicated team works closely with clients to ensure that every detail meets their exact specifications.
Located in the heart of China's manufacturing hub, Jiaen MFG is equipped with state-of-the-art machinery and a robust quality control system. We have successfully collaborated with clients from around the globe, including America and Europe, providing tailored solutions that drive success.
Whether you need a one-off prototype or large-scale production, Jiaen MFG is your trusted partner for reliable and efficient manufacturing services.
Q1: Samples Leading Time?
A: Mould items ( casting & injection plastic):15-20 days
sheet plate : 5 days
CNC maching : 3-5 days
Welding:2 days
Mould cost :100% prepaid and free samples for quality confrmation ,free <usd10
Q2: Shipment terms:
A: FOB QINGDAO /SHANGHAI/Tianjin CIF,DDP
Q3: Do you have a minimum order quantity limit?
A: The minimum order quantity is low, and 1pc sample is available for inspection.
Q4: How do you deliver the goods and how long does it take to arrive?
A: We usually deliver goods by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Sea and air
transportation are also optional.
Q5: Whether inspection to keep the quality ?
1.Accessories samples inspeciton;
2.Finished samples inspeciton;
3.First article inspection ;
4.Rounting inspeciton ;
5.Spot inspection;
6.100% inspection if requested .
Q6: How Can Your Custom Manufacturing Services Enhance Our Product Quality And Market Appeal?
A: Our state-of-the-art manufacturing processes, including laser cutting, CNC machining, and Casting,
ensure precision and quality. By partnering with us, you'll gain access to superior quality products that stand
out in the market, elevating your brand's reputation and customer satisfaction.
Q7: As A Business With Varying Demands, How Can Your Low MOQs Benefit Us?
A: We understand the dynamic nature of your demands. Our flexible production lines and low MOQs mean
you can respond swiftly to market changes without overcommiting resources, ensuring your business stays
agile and cost-effective.
Q8: What Assurances Can You Offer In Terms Of Delivery Timelines And Supply Reliability?
A: With over 20 years of experience and a proven track record in serving international markets, we pride
ourselves on timely delivery and supply reliability. Our efficient production management and logistics expertise
mean you can count on us for consistent supply, keeping your operations smooth and uninterrupted.
