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Cement Ball mill Production Plant Limestone Ores Cement Clinker Fine Powder Grinding Ball Mill
The operation process of a cement ball mill plant involves several key steps:
1. Feeding Stage:
Raw materials such as limestone, clinker, and gypsum are transported to the plant by conveyors or other means.
These materials are then fed into the ball mill through a feeding device, which can be a chute, screw feeder, or belt conveyor. The feeding rate is carefully controlled to ensure a steady flow of materials into the mill.
2. Grinding Stage:
Inside the ball mill, the raw materials are ground by the impact and attrition of steel balls. The mill rotates at a specific speed, causing the balls to cascade and tumble, crushing and grinding the materials.
The size and number of steel balls are selected based on the characteristics of the raw materials and the desired fineness of the cement.
3. Classification Stage:
The ground powder is discharged from the ball mill and passes through a classifier. The classifier separates the coarse particles from the fine ones. The coarse particles are returned to the ball mill for further grinding, while the fine particles are collected and sent to the next stage of the process. The classification process helps to ensure that the final product meets the required particle size distribution.
4. Storage and Packaging Stage:
The fine cement powder produced by the ball mill plant is stored in silos or storage tanks.
From the storage facilities, the cement can be packaged in bags or bulk containers for transportation and sale.
Quality control measures are implemented throughout the process to ensure that the cement meets the required standards for strength, fineness, and other properties.
During the operation of the cement ball mill plant, various parameters are monitored and adjusted to optimize the grinding process. These parameters include mill speed, feed rate, ball charge, grinding medium viscosity, and temperature. The plant is also equipped with safety devices and control systems to ensure safe and reliable operation.
1. High grinding efficiency:
Equipped with a large-diameter cylinder and an appropriate amount of grinding media (steel balls), it can effectively crush and grind cement raw materials.
The rotation speed and ball charge are optimized to ensure maximum contact between the balls and the materials, enhancing the grinding efficiency.
2. Stable operation:
The structure is robust and designed to withstand heavy loads and continuous operation.
The advanced transmission system ensures smooth rotation without excessive vibration, providing stable performance over long periods.
3. Adjustable grinding fineness:
By adjusting parameters such as the size of the grinding media, the rotation speed, and the residence time of materials in the mill, it is possible to control the fineness of the ground cement.
This flexibility allows for the production of cement with different specifications to meet various construction requirements.
4. Large production capacity:
Depending on the size and model, cement ball mills can handle significant amounts of raw materials per hour, making them suitable for large-scale cement production plants.
5. Energy-efficient:
Modern cement ball mills are designed with energy-saving features such as optimized motor power, efficient lubrication systems, and reduced friction losses.
This helps to lower operating costs and reduce the environmental impact.
Ball mill machine is the key equipment for recrushing the materials after they are primarily crushed.
| Model | Cylinder Rotating Speed(r/min) | Loading ball weight(t) | Feeding size (mm) | Discharging Size (mm) | Capacity (t/h) | Powder (kw) |
| Ф900×1800 | 36-38 | 1.5 | ≤20 | 0.075-0.89 | 0.65-2 | 18.5 |
| Ф900×3000 | 36 | 2.7 | ≤20 | 0.075-0.89 | 1.1-3.5 | 22 |
| Ф1200×2400 | 36 | 3 | ≤25 | 0.075-0.6 | 1.5-4.8 | 30 |
| Ф1200×3000 | 36 | 3.5 | ≤25 | 0.074-0.4 | 1.6-5 | 37 |
| Ф1200×4500 | 32.4 | 5 | ≤25 | 0.074-0.4 | 1.6-5.8 | 55 |
| Ф1500×3000 | 29.7 | 7.5 | ≤25 | 0.074-0.4 | 2-5 | 75 |
| Ф1500×4500 | 27 | 11 | ≤25 | 0.074-0.4 | 3-6 | 110 |
| Ф1500×5700 | 28 | 12 | ≤25 | 0.074-0.4 | 3.5-6 | 130 |
| Ф1830×3000 | 25.4 | 11 | ≤25 | 0.074-0.4 | 4-10 | 130 |
| Ф1830×4500 | 25.4 | 15 | ≤25 | 0.074-0.4 | 4.5-12 | 155 |
| Ф1830×6400 | 24.1 | 21 | ≤25 | 0.074-0.4 | 6.5-15 | 210 |
| Ф1830×7000 | 24.1 | 23 | ≤25 | 0.074-0.4 | 7.5-17 | 245 |
| Ф2100×3000 | 23.7 | 15 | ≤25 | 0.074-0.4 | 6.5-36 | 155 |
| Ф2100×4500 | 23.7 | 24 | ≤25 | 0.074-0.4 | 8-43 | 245 |
| Ф2100×7000 | 23.7 | 26 | ≤25 | 0.074-0.4 | 12-48 | 280 |
| Ф2200×4500 | 21.5 | 27 | ≤25 | 0.074-0.4 | 9-45 | 280 |
| Ф2200×6500 | 21.7 | 35 | ≤25 | 0.074-0.4 | 14-26 | 380 |
| Ф2200×7000 | 21.7 | 35 | ≤25 | 0.074-0.4 | 15-28 | 380 |
| Ф2200×7500 | 21.7 | 35 | ≤25 | 0.074-0.4 | 15-30 | 380 |
| Ф2400×3000 | 21 | 23 | ≤25 | 0.074-0.4 | 7-50 | 245 |
| Ф2400×4500 | 21 | 30 | ≤25 | 0.074-0.4 | 8.5-60 | 320 |
| Ф2700×4000 | 20.7 | 40 | ≤25 | 0.074-0.4 | 22-80 | 380 |
| Ф2700×4500 | 20.7 | 48 | ≤25 | 0.074-0.4 | 26-90 | 480 |
| Ф3200×4500 | 18 | 65 | ≤25 | 0.074-0.4 | TBC | 630 |
| Ф3600×4500 | 17 | 90 | ≤25 | 0.074-0.4 | TBC | 850 |
Ball mill machine is mainly composed of feeding part, discharging part, rotary part and driving part which includes reducer, small drive gear, electrical machine and electronic control.
Baichy Heavy Industrial Machinery Co., Ltd. is a hi-tech, engineering group. We are specialized in the research, development, and production of stone crushing, powder grinding, mineral processing equipments and other related devices. Our products have been sold to 120 countries and areas of Southeast Asia, East Europe, South America, the Middle East and Africa etc, and more foreign markets will be promoted in future.
<<<Baichy Factory>>>
Headquarter of Baichy is located in Zhengzhou city, China and now we have two manufacturing bases as our strong support. One is located in Jiaozuo about 200,000 square meters, and the other is in Xingyang city, about 100,000 square meters.There are more than 200 sets of various large and medium-sized metal processing lathe, riveting machine, welding equipment and assembly equipment.
Pre-sale services:
(1) Advice of model choice.
(2) Design and manufacture machines according to customer's special requirements
(3) The company is free of charge to the user on-site engineering and technical personnel planning site for the user to design thebest processes and program
After-sale services :
(1) Arrange technicians to go to the site to guide installation
(2) If your machine is out of warranty period, Baichy could provide the spare parts.
(3) Complete sets of equipment installed, Baichy could arrange technical staff on-site for install, dubug and training until the user' satisfaction.
