Chicken Bouillon Production Line

Price $100000.00 Compare
Min Order 1 set
Shipping From Liaoning, China
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Liaoyang Korican Machinery Co., Ltd.

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Profile Certified by SGS/BV
1. ZGH-350
GMP, ISO
Life Long Time
Life Long Time
Korican
Standard Export Packing
1290*1200*1900 mm
China
8438800000
Product Description
Chicken Bouillon Production Line 

1.ZGH-350 High Speed Mixing Machine
1)equipment overview:
1. This machine is mainly composed of push mixing blades, high-speed crushed material blades, cylinder, transmission box, motor and other parts.
2. The mixing blade is the main blade, which is decelerated by the reducer through the transmission of the motor through the V-belt to obtain a certain speed.
3. The mixing blade is mainly based on mixing. It sends the material to the crushed slurry. Under the high-speed rotation of the crushed slurry, the material can obtain the ideal mixing effect in a short time.
4. The discharging is manual discharging, the discharging speed is fast, and the cleaning is convenient.
5. The contact parts and outsourcing of this machine are made of SUS304 stainless steel, so there will be no volatilization, deterioration and loss of materials during the mixing process.
6. The controller adopts timing control, and the mixing time can be determined according to the nature of the material.

2)Parameter:
Installed power11.5Kw
Production capacity100-150kg/batch
Mixing time3-5min
Work characteristicsBatch type

3)configuration list:
No.NameMaterial Specification Remark
1Frame baseCarbon steelAngle steel, channel steelFrame welding aging treatment
2Transmission caseCasting iron The main bearing box guarantees the spindle rotation
3Upper coverSU5304Thickness:2mmHalf frame can be opened
4Rack outsourcingSUS304Thickness:1.2mmBrushed stainless steel surface
5Simplified supportSUS3042 pcsShear and Fold Welded Parts
6Stirring bladeSUS3043 pcsWater cutting, sanding and forming, surface polishing
7High-speed crushed pulp bladeSUS3041 pairWire cutting, grinding and forming, surface polishing
8ReducerCarbon steelChinese brand 
9Stirring motor Level 4,15kW 
10Crush Motor Level 4,2.2Kw 
11Electrical appliances  Chint, Zhejiang

2.Screw Material Feeding
This machine is a supporting auxiliary machine required for plastic processing. It can automatically transport powder or granular materials directly into the hopper. It is a special equipment for adjusting the mixer. The contact materials are made of stainless steel, and the raw materials are completely free from pollution during the transportation process. Bringing in any foreign matter can realize fully enclosed automation in the production process. It is easy to install and can be moved. If multiple mixers use the same material, only one feeder can feed multiple feeders at the same time. , To avoid the trouble of manual feeding.
ModelUnitZD-600ZD-1000ZD-2000ZD-3000
Feeder powerKW0.751.11.51.5
Pushing motor powerKW0.750.750.750.75
Feeding pipe diameterMM76102120140
Feeding heightMCustomized as required
Feeding amountKG/H600100020003000
Tank capacityKG80150200250
Material box sizeCM65X65X80100X75X80120X80X80160X80X80
weightKG80150200300

3.Cube pressing machine
1.Operating conditions of tablet press
1.1 working environment:
Comply with the relevant requirements of GMP regulations
1.2 material pressing requirement
1.2.1granule requirement
·  Particle size range: 14~60 mesh, with good compressibility and fluidity;
· Synthetic starch tablets: uniform particles, non-moist, and the proportion of fine powder (above 60 mesh) in the particles does not exceed one-third;
· Chinese medicine granules: The whole extract, semi-extract and raw powder granules must not be wet and have a certain degree of fluidity.
1.2.2 dry powder
    · It is suitable for direct compression of the powder, and the compressed powder should not have certain compressibility and fluidity.
1.3  tablet shape:
It can press ordinary wafers, large-shaped pieces, special-shaped pieces, special-shaped pieces, single and double-sided lettering pieces, etc..
1.4  power requirements
380V,50Hz,3-phase,5-wire, N wire and PE wire can not interfere with each other
2,technical parameter
GZP500 series double outlet tablet press(GZP500-23D)
    model               
parameter
GZP500-23D
Punch head 23
Punch diameter42
Diameter of middle mold56
Max production capacity
(pcs/hour)
82800
rpm0-30
Max main pressure100KN
Max pre pressure40KN
Max filling depth32mm
Max tablet diameter35
Max irregular tablet length40
Punch length135
Working noise≤70dB
Total power11KW/380V,50Hz,3-phase,5-wire
Equipment dimensions1290*1200*1900 mm
Net weight3500kg
RemarkMax production capacity means when producing round tablet and with the minimum diameter, and when the RPM is highest. The production capacity is different for different tablets.

3.Main components material for GZP500 series automatic tablet press
No.Component nameMaterial precision
1Upper and lower punch plateQT500-7The end surface beat of the middle punch
≤0.05mm.
2Upper and lower punch die 6CrW2Si 
3Middle punchCr12MoV 
4Upper guide rail plateGCr15SiMnCurve surface roughness Ra≥1.6
5Lower punch up railGCr15SiMnCurve surface roughness Ra≥1.6
6Lower punch down railGCr15SiMnCurve surface roughness Ra≥1.6
7Upper and lower pre-pressing wheelsGCr15SiMn6-class precision
8Upper and lower main pressure rollerGCr15SiMn6-class precision
9Pinch shaftGCr15SiMn6-class precision
10Spindle40Cr6-class precision
11Worm gear reducer225-40Double enveloped high precision reducer
12Main drive worm gearTin bronze10-16-class precision
13Feeding impeller1Cr18Ni9TiCurve surface roughness Ra≥1.6
14Feeding chassis1Cr18Ni9TiCurve surface roughness Ra≥1.6
15Impeller I1Cr18Ni9TiCurve surface roughness Ra≥1.6
16Barrel1Cr18Ni9TiCurve surface roughness Ra≥1.6
17Outlet1Cr18Ni9TiCurve surface roughness Ra≥1.6
 
4.Main electric configuration list
Frequency converterP/N 132F0028Danfoss Denmark
breakerDZ47-40Schneider
Contactor3BT43-22-0XSiemens 
Contactor3BT43-22-0XSiemens 
FuseRT28N-32XSchneider
Intermediate relayHHC68B-DC24VXinling
thermal relayJR36-20Schneider
Switching power supplyMS-50-24Meanwell
emergency buttonNP4-112SSchneider
Key switchLAY711Y/2Delixi
Indicator lightAD16-22DSYijia
ButtonYJ139-LA38Yijia
Cooling fanSF11025ATSUMOM
Proximity switchLJ12A3-4-8Hugong
counterJS48-6WYanzhao
Aviation socketSF-115/SF-114Shangfeng Electric
5. Machine layout drawing

4.ZDS-250 packaging machine

 The machine is suitable for the folding and packaging of various rectangular or square single-particle items. The machine is widely used for the packaging of small particles such as seasonings, candy, chicken essence, food, medicine, health care products, etc. The packaging machine adopts arc surface The degree cam mechanism has high indexing accuracy, stable operation and low noise. The running speed of the main motor of the transmission system can be adjusted at will through the frequency converter. The machine also has a packaging paper color mark automatic alignment device, automatic stop function without paper, automatic stop paper without materials, reducing paper waste, and users can use packaging paper with various patterns. According to product requirements, it can be packaged in single and double layers of paper. Suitable for packaging rectangular or square shaped products such as folded candy cubes and chicken essence cubes.
ModelZDS-250
Production capacity150-220 cubes /min(stepless frequency convertor)
Product shaperectangle,square
Product specificationrectangle:32mm×24mm×9mm(LxWxH)10grams, 5grams, 4grams
Packaging materialWax paper, aluminum film paper, art paper, glutinous rice paper
Total power1.5KW
Dimensions1800mm×1250mm×1600mm
Machine weight800KG
 
Electric configuration list
NameBrandOriginQty
Frequency converterDeltaTaiwan1
Stepper motorDechangChina1
driverDechangChina1
solid state relayTianhaoChina2
photoelectric sensorSICKGermany1
Proximity switchOmronJapan2
PLCOmronJapan1
Temperature regulatorYaoyiChina2
Microcomputer controllerTianqiChina1
ContactorSchneider Germany2
Micro motorHaizhouChina1
switchMingweiChina1
air switchSchneider Germany4

5.TQS900 Production line
Parameters
ModelTQS900
Length19.5M
Flow1500grains/min
Main motor power3kw
weight900kg

TQS900 production line photos
The material blocks produced by the tablet press are automatically distributed to multiple packaging machines through the conveyor belt, reducing the probability of damage and contamination of the material blocks, and realizing fully automated production from tablet pressing to packaging.
 
Electric configuration list
NameBrandNationQty
Frequency converterDeltaTaiwan1
Photoelectric switchOmronJapan6
PLCOmronJapan1
Computer screenKunlunChina1
ContactorSchneiderGermany4
MotorNingbo DongliChina13
switchMing WeiChina1
Gas switchSchneiderGermany22
cylinderAirTACChina6
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