Audited Supplier
Firstly water washing the fresh avocado ,seperate out the nut and skin to get the pulp ,which samely this nut & skin remover also could grind the pulp to be paste,which could be shorten the oil road,easily be pressed out oil .
Then package (5 ~ 7 kg) in each package fingers to put partition for initial squeezing (40 ~ 50 MPa pressure, temperature 60 ºC ~ 70 ºC), to be pressed, and the residual oil of the cake was 6% ~ 8%.
The crude oil would be filtered for two times ,the first time to remove the sludge ,the second is for mic filter,to remove gums ,so the final oil is pure and cleared .
Shenzhou Machines in the Extraction of Avocado Oil
- Tricanter machines for three-phase separation - separation of avocado oil, fruit flesh and water
- Separator for treating and refining the avocado oil
Manufacturing Avocado Oil with the Tricanter
The Shenzhou Tricanter is suitable for manufacturing avocado oil. The industrial centrifuge separates the avocado pulp into the fruit flesh, oil and water phases. Following this, the separator refines the oil phase and removes ultrafine impurities. This process is gentle to the product and is appropriate for producing the highest grade of avocado oil. Processing with the Tricanter leads to a high yield, clear avocado oil and maximum product quality.
Your Advantages in Producing Avocado Oil with the Tricanter
- Clear, highest grade avocado oil obtained by the cold process
- High oil yield
- Low use of personnel because of continuous and automatic operation
- Low energy, maintenance and process costs
Avocado Oil Production Line
WASHING AND CRUSHING
After being harvested, avocados are cleaned
properly to remove leaves, soil and other impurities, which in turn makes it possible to obtain a
high-quality oil in the end of the process. After
cleaning, a mash is produced by crushing the
avocados together with the avocado stones.
Whether you're processing entire avocados or
depitted ones, SHENZHOU Centrifuges provide the
optimum separation performance.
MALAXING
The produced mash is conveyed to the malaxer
or kneading mill. Through malaxing, the oil is
released from the oil cells by which it is encapsulated. Moreover, the malaxing procedure is
critical for oil yield and oil quality.
SEPARATION
After malaxing, the mash is pumped to a SHENZHOU Decanter/Tricanter® (2-phase/3-phase) for separation. As a result, the mash is separated into oil, fruit water and solids (3-phase). Additionally, dilution water is added to the feed, in order to fluidize the mash. In contrast to the 3-phase process, in the 2-phase process using a SHENZHOU Decanter, the mash is separated into oil as liquid phase and solid phase (pomace). The 2-phase process requires neither or a minimum amount of dilution water to the feed, depending on the moisture content of the raw material.
PURIFICATION
The oil coming from a SHENZHOUDecanter/Tricanter®, is then polished via a SHENZHOU Separator and represents the final step of the process. This enables to separate the oil from any residual solids and water applying a significantly higher g-force than a decanter/Tricanter®, so that highquality avocado oil results. The decision whether to apply 2- or 3-phase processing depends on local as well as on individual circumstances. However, SHENZHOU provides competent support to achieve the best possible performance.
Advantage of SENZ
• Solid discharge operations that make hardly any noise
• Precise partial or full discharges in any combination for maximum product yield
• Reduced wear on the highly loaded components
• Reduced number of bowl seals
• Meet an extremely wide range of customers' requirements because of variable control of the separator
• Solid discharge operations that make hardly any noise
• Precise partial or full discharges in any combination for maximum product yield
• Reduced wear on the highly loaded components
• Reduced number of bowl seals
• Meet an extremely wide range of customers' requirements because of variable control of the separator
2-Phase Centrifueg Features
The product is fed through a stationary pipe into the feed zone located in the center of the rotating assembly. The product is then accelerated circumferentially and delivered through ports in the scroll into the bowl.
SCROLL
The scroll rotates with a slightly different speed than the bowl and conveys the separated solids towards the conical end of the bowl. This differential speed determines the residence time of the solids in the bowl. Residence time is a critical factor for cake dryness. It can be automatically adjusted by changing the differential speed of the scroll thus providing optimal separation. Depending on the physical properties of the product, Shenzhou Decanters can be supplied with a different scroll design or by modifying an existing scroll. Scroll pitch and single or multiple lead configurations are important design variables.
BOWL
The bowl has a cylindrical and conical section. The rotational speed is pre-set optimally to the application and requirements. The slurry rotates with the bowl at the operating speed and forms a concentric layer on the bowl wall. The solids contained in the product are packed against the bowl wall by centrifugal force. The length of the cylindrical bowl section and the cone angle are selected to meet the specific requirements of an application.
SOLIDS DISCHARGE
Settled solids are ejected through ports at the conical end of the bowl into the solids housing and fall vertically through the discharge chute.
OVERFLOW WEIRS
The clarified liquids flow to the cylindrical end of the bowl where they exit over weir plates. Easily adjustable weir plates allow for precise adjustment of the pond depth in the bowl. The liquid overflow is then collected in a centrate chamber and discharged by gravity
NO MATTER IF FEED CONCENTRATION VARIES
Model | Diameter(mm) | Lenght(mm) | Max speed | L/D ratio | G-force | Capacity(m3/h) | Main motor power(Kw) | Weight(kg) | Dimension (mm) |
LW250*1000 | 250 | 1000 | 5000 | 4 | 2722 | 0.5-5 | 7.5 | 950 | 2120*1250*680 |
LW300*900 | 300 | 900 | 4200 | 3 | 2964 | 1-6 | 11 | 1160 | 2150*1300*900 |
LW300*1200 | 300 | 1200 | 4000 | 4 | 2784 | 2-6 | 11 | 1350 | 2450*1300*900 |
LW355*1160 | 355 | 1160 | 3600 | 3.3 | 2576 | 2-8 | 15 | 1400 | 2470*1350*830 |
LW355*1460 | 355 | 1460 | 3600 | 4 | 2576 | 2-10 | 15 | 1800 | 2750*1350*830 |
LW400*1200 | 400 | 1200 | 3200 | 3 | 2294 | 3-12 | 18.5 | 1800 | 2730*1600*1080 |
LW400*1600 | 400 | 1600 | 3000 | 4 | 2016 | 3-15 | 22 | 2000 | 3130*1600*1080 |
LW450*1800 | 450 | 1800 | 2800 | 4 | 1976 | 4-25 | 37 | 2500 | 3320*1700*1130 |
LW500*2000 | 500 | 2000 | 2800 | 4 | 1750 | 5-35 | 45 | 4000 | 3520*1800*1170 |
LW530*1855 | 530 | 1855 | 2600 | 3.5 | 2006 | 5-38 | 55 | 4680 | 3885*1350*1600 |
LW530*2120 | 530 | 2120 | 2400 | 4 | 1709 | 5-40 | 55 | 4800 | 4150*1350*1600 |
LW550*2000 | 550 | 2000 | 2800 | 4 | 2412 | 6-40 | 55 | 5700 | 4570*1380*1600 |
LW650*1950 | 650 | 1950 | 2200 | 3 | 1761 | 6-45 | 75 | 5000 | 4840*1510*1720 |
LW650*2600 | 650 | 2600 | 2200 | 4 | 1456 | 6-65 | 90 | 6000 | 5490*1510*1720 |
LW720*2160 | 720 | 2160 | 2200 | 3 | 1612 | 7-80 | 120 | 6000 | 5200*1600*1800 |
Shenzhou Machinery is a subsidiary of Shenzhou Group.Which was Established In 1980, conveying an Area Of 80000M2 ,there are 2500 Staffs and employee in our company.200 of them are technicians and engineers.It has obtained the approvals and certifications of both CE and ISO.
Some of our machines gained the new technology invent patent. We are on of the world's leading manufacturers of decanter centrifuge,disc centrifuge,tubular centrifuge,separation systems and drying equipment. now there are over 180 series or decanter centrifuges and disc separators used home and abroad.Including U.S.A , Canada ,Australia,Russia ,Brazil,Singapore and so on totally 70 Countries.
We own various kinds of inspection and testing facilities with value Over USD10 Millio, We also welcome OEM and ODM orders.
Customer Waste water treatment Cases:
